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Back Bạn đang ở trang: Home CÔNG NGHỆ DẬP CNC CÔNG NGHỆ DẬP CNC CÔNG NGHỆ ĐỘT CNC THIẾT BỊ AMADA NCT PUNCHING TOOL CATALOGUE

AMADA NCT PUNCHING TOOL CATALOGUE

Để thuận tiện cho quá trình sử dụng, lựa chọn, đặt hàng hay gia công các loại chày cối đột dùng cho thiết bị của AMADA, METALFORMING VN xin giới thiệu với quý doanh nghiệp cuốn CATALOGUE chày cối đột tiêu chuẩn của AMADA.

 

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NCT Punching Tool Catalogue Long: thick turret (03) ●QS stripper  QS stripper air-blow hole machining jig ●Roller die & flat die ●Brush die ●Conversion sleeve A(1/2”) → B(11/4”) ●Felt (FS Oil) ●Belleville spring ●Shim keepers ●Shims ●Head seals ●Slug ejectors ●Torques screw ●Punch gripper ●Head adjusting jig ●QS pliers ●A(1/2”), B(11/4”) NEX spring & PV die performance guide ●A(1/2”) Tip type round / original (Ф0.8 ~ Ф1.5mm) ●A(1/2”) Round (Ф1.51 ~ Ф3.2mm) ●A(1/2”) Round (Ф3.21 ~ Ф12.7mm) ●A(1/2”) Shape ●B(11/4”) Round ●B(11/4”) Shape ●C(2”), D(31/2”) & E(41/2”) Alpha guide ●C(2”), D(31/2”) & E(41/2”) Large station guide list ●C(2”) Round & shape ●D(31/2”) Round & shape solid type & tip type ●E(41/2”) Round & shape solid type & tip type CONTENTS 1 ~ 2 2 3~4 5~6 7~8 9~10 11~12 13~14 15~16 17~18 19~20 21~22 ●B(11/4”) Upform burring ●B(11/4”) Downform burring ●B(11/4”) BK burring tool ●B(11/4”) FP (Flat Positioning) tool ●A(1/2”) Upform center punch tool  Downform center punch & High speed marking tool ●C(2”), D(31/2”) & E(41/2”) Slotting tool III ●C(2”) Cartridge-type tapping tool III ●A(1/2”) Contouring tool ●A(1/2”) & B(11/4”) Deburring tool  A(1/2”) & B(11/4”) Both side chamfered tool for tapping tool ●B(11/4”) High speed progressive form tool        ●C(2”) Inch bend tool ●D(31/2”) & E(41/2”) Work chute tool ●A(1/2”) Downform countersink tool set ●B(11/4”) Burring tool set page Standard shape Forming special purpose tool 23~24 25~26 27 28 29 30 31~32 33~34 35~36 37~38 39 40 41 41 Optional goods & accessory 42 42 42 42 42 42 43 43 43 43 43 44 44 44 ●Special shape tooling (Semi-standard tooling) ●Punching tool steel type & features ●Cautions and instructions about tooling ●Maximum allowable tonnage & tool punch size ●Shape, size and key angle ●Table of recommended die clearance ●Punching force calculation method ●Minimum punchable hole diameter ● Amada long type tool EM, EML, AC, APELIO, LIBRA, COMA, PEGA(H), OCTO(H), VELAII(H),  LYRA, ARIES(H), SPINGAR, EUROPE AND ARCADE  ・Use Amada’s genuine tool on Amada machines.  ・Amada is unable to guarantee maintenance for any trouble resulting from use of other tool. ●Quick table ●System rack ●Compact cabinet Cabinet 45 46 46 ●Automatic tool grinding machine TOGU III ●Air-blow system V-EX  Air-blow automatic oil supply unit  Air-blow oil Units 47~48 49 49 49 page Tool selection guide 50 51 51 51 52 52 52 52 Your order desk & Tool hotline Web site information <http://www.ai-link.ne.jp/kanademo/public_sptoolnavi/pub_top.html> ●C(2”) Alpha guide assy ●D(31/2”) Alpha guide assy ●E(41/2”) Alpha guide assy ●C(2”) Alpha sheet saver guide assy ●D(31/2”) Alpha blade guide assy ●E(41/2”) Alpha blade guide assy ●C(2”) Thick Turret Z style guide parts list        ●D(31/2”) Thick Turret Z style guide parts list ●E(41/2”) Thick Turret Z style guide parts list Large station guide parts list 53~54 55~56 57~58 59~60 61~62 63~64 65~66 67~68 69~70 ■Applicable machine models ---Tooling recommended for EM & AC series machine--- Height adjustment Height adjustment Lock bolt The grinding amount of the punch is increased to a maximum of 5.0mm. This means that original style punch can now be reground and reused. Thickness A(½”) B(1¼”) less than 3.2t 5.0mm 4.5t 3.5mm 6.0t 2.0mm 4.0mm Regrinding value 5.0mm ※2 (Recomendation:2.0mm) ※ Not applicable to narrow type and command for bottom position control  at 2.5 mm. No tool accuracy is guaranteed more than 2mm reground. ※ When the punch body is ground by 5mm, its punch size becomes about  0.03mm smaller by punch back taper. Height adjustment and punch body change can be performed simply by loosening the lock bolt and turning the punch body. Use of QS pliers enables easier removal and installation of stripper plate by “one-touch”, and reduces maintenance times up to 1/3 ※. ( ※ by our data) Ma x t h i c k n e s s 6 . 0 m m ! ※Mild steel・aluminum max 6.0mm .     Stainless steel max 3.0mm. NEX spring assembly can be used for both air-blow and original style punch body. 1 Punch body replacement and height adjustment become so easy by new spring assy mechanisms. Tooling cost is dramatically reduced by spring assy + guide combination and by the grind length increase. N E X S p r i n g a s s y For long tooling A(½”) and B(1 ¼”) NEX spring assembly is common to all punches the same size. The existing punch bodies and guides can be directly used as well. Conventional punch bodies can also be utilized The punch head and spring unit are combined into one structure to keep the overall punch assembly height unchanged despite height adjustment. One-piece spring assembly keeps the height constant The air-blow system supplies the air-blow tooling with air and an oil mist to prevent deposition, slug pulling and to facilitate maintenance. Optimum benefits of air-blow tooling displayed Benefit of air-blow tooling Prevention of entry of foreign body Reduction of slug pulling Reduction of strip failures Reduction of fine needle pulling Retain hole accuracy Droop Burr Top dead center Contact of guide with material Punching Rise of tooling Grind margin (above table) Closed guide NEX spring assembly A(½”) B(1¼”) both punch assembly length 208mm Closed guide NEX spring assembly Grinding amount increased to a maximum of 5.0mm Maintenance time reduced to 1/3 2 A Size Original style Power Vacuum Die : standard die for EM & AC for A(½”) & B(1¼”) Vacuum suction unit by air jet flowing downwards in the die preventing slug-pulling ■Component parts list 12 Round ■Tooling selection and code A ※1. Power vacuum die cannot be applied on PKK die and back tapered die, because of less effectiveness of slug-pulling prevention. ※2. Z turret uses AJV system, air projected position is different from power vacuum system. (See upper drawing) ※3. Power vacuum system works A(½”) and B(1¼”) on the same diameter turret. (except auto index station) Die Die holder Ejector pipe Air Vacuum die Air Vacuum die holder Same diameter turret Z turret Turret size Power vacuum (PV) Air jet vacuum (AJV) Tooling size Vacuum unit Air flow line Air Air Specification Power vacuum die (PV) Die has a small pin holes aiming toward downward , and this creates maximum vacuum effect. Slug vacuum system by strong jet air projected toward downward under the die. A (½”) B (1¼”) Tip type No. Description Code No. 1 Double punch head 901400 2 Stripping spring 901300 3 Punch driver 901520 4 Retainer collar 901200 5 O-ring 910060 6 Closed guide with bush & O-ring 901510 7 Lock screw (M10x10) 998600 8 Straight pin 901550 9 Punch body 901530 10 Urethane tube (10pcs.) - 11 Spring cover (5pcs.) 926220 B(1¼”) Power vacuum die A(½”) (Φ0.8~Φ1.5mm) Punch Punch material Die grade Die material Set assy SKH Original SKD 311110 Punch assy SKH 111110 Punch tip SKH 411110 PV SKH 261V20 SKH 261020 SKD 211020 Code No. Die Original Description Die 209.5 (Punch height 206.5) Φ25 .4 PV Die Φ25.91 Φ25.4 8 1 10 11 2 3 4 5 6 7 9 Punch tip Die Set assy Punch assy 3 A 12 Size Round (Φ1.51~Φ3.2mm) 14 Closed guide Open guide O-ring type for retainer Install O-ring on to guide Install O-ring on to retainer NEX NEX Air-blow ※Closed guide is recommended for EM machine. MAX 6.0t PV Die Original Die Φ25.91 Closed guide Open guide Φ25.4 Φ25.4 1 2 3 4 Punch body 5 6 NEX spring assy Die Punch assy Set assy 208 (Punch height 207.5/Punch body 207) NEX NEX Original style PV Die Φ25.4 Φ25.91 Closed Open Φ25.4 1 2 3 7 Punch body 8 9 Original Die Set assy NEX spring assy Die Punch assy 208 (Punch height 207.5/Punch body 207) MAX 6.0m guide guide Original style PV Die Φ25.4 Original Die Φ25.91 11 10 3 7 13 12 2 Open Punch body 8 9 Φ25.4 Closed Die Set assy Punch assy 209.5 (Punch height 207.5/Punch body 207) guide guide 4 ■Component parts list ■Tooling selection and code (Code No.) Fig.No. 1 NEX spring assy Closed guide Open guide 3 Urethane tube (10pcs.) 4 Closed guide (AB) 5 Open guide (AB) 6 QM stripper plate (AB) 5 6 Open guide (AB) & QM stripper plate (AB) 7 Closed guide (Original style) 8 Open guide (Original style) 9 QM stripper plate (Original style) 8 9 Open guide (Original) & QM stripper plate (Original) 10 Double punch head 11 Stripping spring 12 Retainer collar 13 Spring cover (5pcs.) 14 QS pliers 926220 911910 811630 901400 901300 901200 81F630 511020 511320 511730 - 51F020 51F320 51F730 Description Code No. 2 O-ring 980000 910060 910150 Punch Punch material Die grade Die material Closed guide Open guide Closed guide Open guide Closed guide Open guide PV SKH 36HV20 36HZ20 36XV20 36XZ20 SKH 36HY20 36HX20 36XY20 36XX20 36X020 36X720 SKD 31HY20 31HX20 31XY20 31XX20 31X020 31X720 PV SKH 36GV20 36GZ20 366V20 366Z20 SKH 36GY20 36GX20 366Y20 366X20 366020 366720 SKD 31GY20 31GX20 316Y20 316X20 316020 316720 PV SKH 36FV20 36FZ20 362V20 362Z20 SKH 36FY20 36FX20 362Y20 362X20 362020 362720 SKD 31FY20 31FX20 312Y20 312X20 312020 312720 SKH 361Y20 361X20 361020 361720 SKD 311Y20 311X20 311020 311720 APH 11HY20 11HX20 11XY20 11XX20 11X020 11X720 SKH-F 11GY20 11GX20 116Y20 116X20 116020 116720 SKH 11FY20 11FX20 112Y20 112X20 112020 112720 SKD 111Y20 111X20 111020 111720 APH 41H020 41H020 41X020 41X020 41X020 41X020 SKH-F 41G020 41G020 416020 416020 416020 416020 SKH 41F020 41F020 412020 412020 412020 412020 SKD 411020 411020 411020 411020 SKH 261020 261020 261020 261020 261020 261020 SKD 211020 211020 211020 211020 211020 211020 PV SKH 261V20 261V20 261V20 261V20 SKH 261420 261420 261420 261420 261420 261420 SKD 211420 211420 211420 211420 211420 211420 Punch assy Punch body Original PKK die (Φ2.0mm or more) Die SKD Original Set assy Description Original APH Original SKH-F SKH Die NEX Air-blow Original style Original NEX Original style (Code No.) PKK die 5 A 12 Size Round (Φ3.21~Φ12.7mm) 14 Closed guide Open guide O-ring type for retainer Install O-ring on to guide Install O-ring on to retainer ※Punch bigger than Φ6.0mm diameter has a slug ejector. NEX NEX Original style MAX 6.0t Φ25.91 Closed Open Φ25.4 Φ25.4 VP Die 1 2 3 7 パンチ ボディー 8 9 Punch body Original Die Punch assy NEX spring assy Die Set assy 208 (Punch height 207.5/Punch body 207) guide guide ※Closed guide is recommended for EM machine. ※Punch bigger than Φ6.0mm diameter has a center hole. NEX NEX Air-blow MAX 6.0t PV Die Original Die Φ25.91 Closed Open Φ25.4 1 2 3 4 パンチ ボディー 5 6 Punch body 5 Set assy Punch assy NEX spring assy Die 208 (Punch height 207.5/Punch body 207) guide guide Φ25.4 Original style Original Die Φ25.91 11 10 3 7 13 12 2 Open Punch body 8 9 Φ25.4 Φ25.4 PV Die Closed Set assy Die Punch assy 209.5 (Punch height 207.5/Punch body 207) ※Punch bigger than Φ6.0mm diameter has a slug ejector. guide guide ■Tooling selection and code (Code No.) 6 ■Component parts list Punch Punch material Die grade Die material Closed guide Open guide Closed guide Open guide Closed guide Open guide PV SKH 36HV30 36HZ30 36XV30 36XZ30 SKH 36HY30 36HX30 36XY30 36XX30 36X030 36X630 SKD 31HY30 31HX30 31XY30 31XX30 31X030 31X630 PV SKH 36GV30 36GZ30 366V30 366Z30 SKH 36GY30 36GX30 366Y30 366X30 366030 366630 SKD 31GY30 31GX30 316Y30 316X30 316030 316630 PV SKH 36FV30 36FZ30 362V30 362Z30 SKH 36FY30 36FX30 362Y30 362X30 362030 362630 SKD 31FY30 31FX30 312Y30 312X30 312030 312630 SKH 361Y30 361X30 361030 361630 SKD 311Y30 311X30 311030 311630 APH 11HY30 11HX30 11XY30 11XX30 11X030 11X630 SKH-F 11GY30 11GX30 116Y30 116X30 116030 116630 SKH 11FY30 11FX30 112Y30 112X30 112030 112630 SKD 111Y30 111X30 111030 111630 APH 41H030 41H030 41X030 41X030 41X030 41X030 SKH-F 41G030 41G030 416030 416030 416030 416030 SKH 41F030 41F030 412030 412030 412030 412030 SKD 411030 411030 411030 411030 SKH 261020 261020 261020 261020 261020 261020 SKD 211020 211020 211020 211020 211020 211020 PV SKH 261V20 261V20 261V20 261V20 SKH 261420 261420 261420 261420 261420 261420 SKD 211420 211420 211420 211420 211420 211420 Punch assy Punch body Original PKK die (Φ2.0mm or more) Die SKD Original Set assy Description Original APH Original SKH-F SKH Die NEX Air-blow Original style Original NEX Original style Fig.No. 1 NEX spring assy Closed guide Open guide 3 Urethane tube (10pcs.) 4 Closed guide (AB) 5 Open guide (AB) 6 QM stripper plate (AB) 5 6 Open guide (AB) & QM stripper plate (AB) 7 Closed guide (Original style) 8 Open guide (Original style) 9 QM stripper plate (Original style) 8 9 Open guide (Original) & QM stripper plate (Original) 10 Double punch head 11 Stripping spring 12 Retainer collar 13 Spring cover (5pcs.) 14 QS pliers 926220 911910 811630 901400 901300 901200 81F630 511020 511320 511730 - 51F020 51F320 51F730 Description Code No. 2 O-ring 980000 910060 910150 7 A 12 Size Shape (Inscribed 12.7mm) 14 Closed guide Open guide O-ring type for retainer Install O-ring on to guide Install O-ring on to retainer NEX NEX Original style ※Punch bigger than Φ6.0mm diameter has a slug ejector. MAX 6.0t Φ25.91 Closed Open Φ25.4 Φ25.4 PV Die Original Die 1 2 3 7 Punch body 8 9 Set assy Punch assy NEX spring assy Die 208 (Punch height 207.5/Punch body 207) guide guide Original style ※Punch bigger than Φ6.0mm diameter has a slug ejector. Φ25.91 11 10 3 7 13 12 2 Open Punch body 8 9 Φ25.4 PV Die Original Die Φ25.4 Closed Set assy Die Punch assy 209.5 (Punch height 207.5/Punch body 207) guide guide ※Closed guide is recommended for EM machine. ※Punch bigger than Φ6.0mm diameter has a center hole. NEX NEX Air-blow MAX 6.0t Original Die Φ25.91 Closed ボディー PV Die Φ25.4 Φ25.4 Open 1 3 4 Punch body 5 6 Set assy Punch assy NEX spring assy 208 (Punch height 207.5/Punch body 207) Die guide guide 2 8 ■Tooling selection and code ■Option (Code No.) Additional work plus narrow type need additional charge. ※Shear angle reduces the punch tonnage and noise. ■Component parts list Item Set Assy Punch Assy Punch body Stripper & Guide Die 4 corner radii Additional key angle Shear angle (2°) Narrow (less than 2mm) Additional Fig.No. 1 NEX spring assy Closed guide Open guide 3 Urethane tube (10pcs.) 4 Closed guide (AB) 5 Open guide (AB) 6 QM stripper plate (AB) 5 6 Open guide (AB) & QM stripper plate (AB) 7 Closed guide (Original style) 8 Open guide (Original style) 9 QM stripper plate (Original style) 8 9 Open guide (Original) & QM stripper plate (Original) 10 Double punch head 11 Stripping spring 12 Retainer collar 13 Spring cover (5pcs.) 14 QS pliers 926220 911910 821630 901400 901300 901200 82F630 521020 521320 521820 - 52F020 52F320 52F730 Description Code No. 2 O-ring 980000 910060 910150 Punch Punch material Die grade Die material Closed guide Open guide Closed guide Open guide Closed guide Open guide PV SKH 37HV20 32HZ20 37XV20 37XZ20 SKH 37HY20 37HX20 37XY20 37XX20 37X020 37X720 SKD 32HY20 32HX20 32XY20 32XX20 32X020 32X720 PV SKH 37GV20 32GZ20 376V20 376Z20 SKH 37GY20 37GX20 376Y20 376X20 376020 376630 SKD 32GY20 32GX20 326Y20 326X20 326020 326630 PV SKH 37FV20 32FZ20 372V20 372Z20 SKH 37FY20 37FX20 372Y20 372X20 372020 372630 SKD 32FY20 32FX20 322Y20 322X20 322020 322630 SKH 371Y20 371X20 371020 371630 SKD 321Y20 321X20 321020 321630 APH 12HY20 12HX20 12XY20 12XX20 12X020 12X720 SKH-F 12GY20 12GX20 126Y20 126X20 126020 126630 SKH 12FY20 12FX20 122Y20 122X20 122020 122630 SKD 121Y20 121X20 121020 121630 APH 42H020 42H020 42X020 42X020 42X020 42X020 SKH-F 42G020 42G020 426020 426020 426020 426020 SKH 42F020 42F020 422020 422020 422020 422020 SKD 421020 421020 421020 421020 SKH 271020 271020 271020 271020 271020 271020 SKD 221020 221020 221020 221020 221020 221020 PV SKH 271V20 271V20 271V20 271V20 SKH 271420 271420 271420 271420 271420 271420 SKD 221420 221420 221420 221420 221420 221420 Punch assy Punch body Original PKK die (Φ2.0mm or more) Die SKD Original Set assy Description Original APH Original SKH-F SKH Die NEX Air-blow Original style Original NEX Original style 114 Round Air-blow:Φ12.71~Φ30.0mm A Size Original style:Φ12.71~Φ31.7mm 9 14 NEX NEX Original style ※Punch body has a slug ejector. MAX 6.0t PV Die Original Die Closed guide Φ 47.62 Φ47.62 Φ47.83 1 2 3 7 Punch body 8 9 Set assy Punch assy NEX spring assy Die 208 (Punch height 207.5/Punch body 207) guide Open Original style ※Punch body has a slug ejector. 11 10 3 7 13 12 2 guide Punch body 8 9 PV Die Original Die Φ47.62 Φ47.62 Closed Set assy Die Punch assy 209.5 (Punch height 207.5/Punch body 207) guide Open NEX NEX Air-blow ※Closed guide is recommended for EM machine. ※Punch body has a slug ejector. PV Die MAX 6.0t Original Die Φ47.83 Closed guide Open guide Φ47.62 Φ47.62 1 2 3 4 Punch body 5 6 Punch assy Set assy NEX spring assy 208 (Punch height 207.5/Punch body 207) Die 10 ■Tooling selection and code (Code No.) ■Component tooling list Punch Punch material Die grade Die material Closed guide Open guide Closed guide Open guide Closed guide Open guide PV SKH 36HV40 36HZ40 36XV40 36XZ40 SKH 36HY40 36HX40 36XY40 36XX40 36X040 36X640 SKD 31HY40 31HX40 31XY40 31XX40 31X040 31X640 PV SKH 36GV40 36GZ40 366V40 366Z40 SKH 36GY40 36GX40 366Y40 366X40 366040 366640 SKD 31GY40 31GX40 316Y40 316X40 316040 316640 PV SKH 36FV40 36FZ40 362V40 362Z40 SKH 36FY40 36FX40 362Y40 362X40 362040 362640 SKD 31FY40 31FX40 312Y40 312X40 312040 312640 SKH 361Y40 361X40 361040 361640 SKD 311Y40 311X40 311040 311640 APH 11HY40 11HX40 11XY40 11XX40 11X040 11X640 SKH-F 11GY40 11GX40 116Y40 116X40 116040 116640 SKH 11FY40 11FX40 112Y40 112X40 112040 112640 SKD 111Y40 111X40 111040 111640 APH 41H040 41H040 41X040 41X040 41X040 41X040 SKH-F 41G040 41G040 416040 416040 416040 416040 SKH 41F040 41F040 412040 412040 412040 412040 SKD 411040 411040 411040 411040 SKH 261040 261040 261040 261040 261040 261040 SKD 211040 211040 211040 211040 211040 211040 PV SKH 261V40 261V40 261V40 261V40 SKH 261440 261440 261440 261440 261440 261440 SKD 211440 211440 211440 211440 211440 211440 NEX Air-blow Original style Original NEX Original style SKD Original Set assy Description Original APH Original SKH-F SKH Die Punch assy Punch body Original PKK die (Φ2.0mm or more) Die Fig No. Code No. 1 NEX spring assy 981000 2 910080 3 Urethane tube (10pcs.) - 4 Closed guide (AB) 51F040 5 Opne guide (AB) 51F440 6 QM stripper plate (AB) 51F740 5 6 Open guide (AB) & QM stripper plate (AB) 81F640 7 Closed guide (Original style) 511040 8 Open guide (Original style) 511340 9 QM stripper plate (Original style) 511740 8 9 Open guide (Original) & QM stripper plate (Original) 811640 10 Double punch head 901430 11 Stripping spring 901310 12 Retainer collar 901210 13 Spring cover (5pcs.) 926240 14 QS pliers 911910 Description O-ring B114 Size Shape Air-blow: Inscribed Φ30.0mm (Rectangle less 10mm×30mm) Original style: Φ31.7mm 11 14 NEX NEX Air-blow ※Closed guide is recommended for EM machine. ※Punch bigger than Φ6.0mm diameter has a slug ejector. PV Die MAX 6.0t Original Die Φ47.83 Closed guide Φ47.62 Φ47.62 1 2 3 4 Punch body 5 6 Die Set assy Punch assy NEX spring assy 208 (Punch height 207.5/Punch body 207) guide Open ※Punch bigger than Φ6.0mm diameter has a slug ejector. Original style 11 10 3 7 13 12 2 guide Punch body 8 9 PV Die Original Die Φ47.62 Φ47.62 Closed Set assy Punch assy Die 209.5 (Punch height 207.5/Punch body 207) guide Open NEX NEX Original style ※Punch bigger than Φ6.0mm diameter has a slug ejector. MAX 6.0t PV Die Original Die Closed guide Φ47.62 Φ47.62 Φ47.83 1 2 7 Punch body 8 9 Set assy Punch assy NEX spring assy Die 208 (Punch height 207.5/Punch body 207) guide Open 3 12 ■Tooling selection and code (Code No.) ■Component parts list Punch Punch material Die grade Die material Closed guide Open guide Closed guide Open guide Closed guide Open guide PV SKH 37HV40 37HZ40 37XV40 37XZ40 SKH 37HY40 37HX40 37XY40 37XX40 37X040 37X640 SKD 32HY40 32HX40 32XY40 32XX40 32X040 32X640 PV SKH 37GV40 37GZ40 376V40 376Z40 SKH 37GY40 37GX40 376Y40 376X40 376040 376640 SKD 32GY40 32GX40 326Y40 326X40 326040 326640 PV SKH 37FV40 37FZ40 372V40 372Z40 SKH 37FY40 37FX40 372Y40 372X40 372040 372640 SKD 32FY40 32FX40 322Y40 322X40 322040 322640 SKH 371Y40 371X40 371040 371640 SKD 321Y40 321X40 321040 321640 APH 12HY40 12HX40 12XY40 12XX40 12X040 12X640 SKH-F 12GY40 12GX40 126Y40 126X40 126040 126640 SKH 12FY40 12FX40 122X40 122X40 122040 122640 SKD 121Y40 121X40 121040 121640 APH 42H040 42H040 42X040 42X040 42X040 42X040 SKH-F 42G040 42G040 426040 426040 426040 426040 SKH 42F040 42F040 422040 422040 422040 422040 SKD 421040 421040 421040 421040 SKH 271040 271040 271040 271040 271040 271040 SKD 221040 221040 221040 221040 221040 221040 PV SKH 271V40 271V40 271V40 271V40 SKH 271440 271440 271440 271440 271440 271440 SKD 221440 221440 221440 221440 221440 221440 NEX Air-blow Original style Original NEX Original style SKD Original Set assy Description Original APH Original SKH-F SKH Die Punch assy Punch body Original PKK die (Φ2.0mm or more) Die ■Option Additional work plus narrow type need additional charge. ※Shear angle reduces the punch tonnage and noise. Item Set assy Punch assy Punch body Stripper & Guide Die 4 corner radii Additional key angle Shear angle (2°) Narrow (less than 2mm) Additional Fig No. Code No. 1 NEX spring assy 981000 2 910080 3 Urethane tube (10pcs.) - 4 Closed guide (AB) 52F040 5 Open guide (AB) 52F440 6 QM stripper plate (AB) 52F840 5 6 Open guide (AB) & QM Stripper plate (AB) 82F640 7 Closed guide (Original style) 521040 8 Open guide (Original style) 521340 9 QM stripper plate (Original style) 521640 8 9 Open guide (Original) & QM stripper plate (Original) 821640 10 Double punch head 901430 11 Stripping spring 901310 12 Retainer collar 901210 13 Spring collar (5pcs.) 926240 14 QS pliers 911910 O-ring Description For long tooling C ( 2” ) α(Alpha)guides 13 Realize the time reduction for tooling maintenance! The tooling cost of large-size punches is sharply reduced. The punch tip can be more easily changed and adjusted. Air-blow effect is substantially improved. Tooling recommended for EM machines series α(Alpha)guides α(Alpha)blade guides α guide and α blade guide※1 have a dual structure, the punch driver can slide internally and make easy height adjustment without shim. Therefore maximum tool grinding value become 2.5 times longer to maximum 5mm (recommended value is 2mm) ※2. (Thickness 3.3 to 6.0mm remains 2.0mm) Combination use of α blade guide and α blade punch reduce the tooling cost for rectangle and obround shape punch body. ※1. α blade guide accepts rectangle and obround shape only. ※2. Refer the table for regrinding value. (Punch for A size 5mm.) ▼ Tooling cost reduction Easy adjustment by pushing the adjustment button and rotating the punch head. No additional hand tools are required. ▼ One touch punch height adjustment Stripper plates can be easily removed without the need for hand tools. α guide can be altered to sheet saver by stripper change. Note) Torques wrench is needed for the removal of Z style stripper from α guide adapter. Easy stripper plate replacement ▼ For long tooling D ( 3½” ) , and E ( 4½” ) C(2”) α guide D(3½”)α guide E(4½”)αblade guide C2 D312 E412 Large station Alpha guide series Size Guide type Thickness Max regrinding After regriding punch rength less than 3.2mm 5mm 79.0mm 3.3~6.0mm 2mm 82.0mm Original style ・α sheet saver stripper less than 3.2mm 5mm 79.0mm less than 3.2mm 5mm 80.0mm 3.3~6.0mm 2mm 83.0mm Original style ・α sheet saver stripper less than 3.2mm 5mm 80.0mm Original style ・α solid stripper Original stye ・α solid stripper D(3½”) E(4½”) Minimum 35mm (10mm) Work clamp ■sheet saver type clamp dead zone 14 Punch body and punch tip can be loaded. α guide Specified guide for α blade punch. Z style air-blow stripper Original style stripper α guide adapter α sheet saver stripper (Air-blow or Original style) ※This is for specified  α guide only. M12 bolt + collar Punch holder Punch tip Air-blow punch α blade guide Material utilization ratio increases Easy replacement of stripper. Can be used for cluster punch. α solid stripper (Air-blow or Original style) Current stripper plate can be used. Punch holder Punch body Punch body Punch tip Original style punch α blade punch α guide combination ※Max dimension is A size B size diagonal. ※α blade punch is deferent from the tip type punch for large size. α blade punch is only loaded on α blade guide. ※Jig is required for punch tip regrinding on TOGU Ⅲ. M14 bolt Punch type Tool size A size B size (Max) Air-blow Original style Air-blow Original style Φ85.6mm Φ88.9mm Φ110.5mm Φ114.0mm 85mm 110mm α blade punch Max diagonal 1.5~18mm        D(3½”)        E(4½”) 15 312 ■List of C(2”) guide assy ■Large station guide list : D(3½”) ■Large station guide list :α guide・α blade guide・Air-blow & Original style guide Thick Turret C2 Size Large station guides Thick Turret D Size Large station guides α guide Air-blow guide Original style guide NO.1 NO.2 NO.3 Air-blow guide Original style guide No. 1 No. 2 αguide α blade guide No. 3 No. 4 Air-blow No. 5 No. 6 guide, Original style guide α guide adapter 210 αguide Z style Air-blow standard stripper (Not included) α guide adapter assy α guide adapter 210 αblade guide adapter assy α blade guide Z style Air-blow standard stripper (Not included) Guide type Description No. Code Alpha guide Alpha guide assy 1 90743E Air-blow guide Air-blow guide assy 2 900190 Original style guide Original style guide assy 3 900120 Guide type Description No. Code Alpha guide assy without adapter 1 90713E Alpha guide assy with adapter 2 90719E Alpha guide adapter 907170 Alpha blade guide assy without adapter 3 90715E Alpha blade guide assy with adapter 4 90721E Air-blow guide Air-blow guide assy 5 900190 Original style guide Original style guide assy 6 900130 Alpha guide Alpha blade guide 16 Work clamp (10mm) Minimum 35mm A B ■Large station guide list : E(4½”) Thick Turret E412 Size Large station guides C2 D312 E 412 Sheet saver guide, stripper & die ■Large Station Size Sheet Saver Guide, Stripper plate & Die Tool size Description Code Alpha sheet saver guide assy 90744E Original style sheet saver stripper plate - Air-blow sheet saver stripper plate - Sheet saver die - Alpha blade guide assy 90713E Original style sheet saver stripper plate 520180 Air-blow sheet saver stripper plate 52F180 Sheet saver die 220080 Alpha blade guide assy 90714E Original style sheet saver stripper plate 520190 Air-blow sheet saver stripper plate 52F190 Sheet saver die 220090 C(2") D(3½”) E(4½”) Guide type Description No. Code Alpha guide assy without adapter 1 90714E Alpha guide assy with adapter 2 90720E Alpha guide adapter 907180 Alpha blade guide assy without adapter 3 90716E Alpha blade guide assy with adapter 4 90722E Air-blow guide Air-blow guide assy 5 900200 Original style guide Original style guide assy 6 900140 Alpha blade guide Alpha guide ■Large station guide list : α guide・α blade guide・Air-blow & Original style guide Air-blow guide Original style guide No. 1 No. 2 αguide α blade guide No. 3 No. 4 Air-blow No. 5 No. 6 guide, Original style guide αguide adapter αblade guide adapter assy 211 αguide adapter 211 αguide Z style Air-blow standard stripper (Not included) α guide adapter assy αblade guide Z style Air-blow standard stripper (Not included) Size Thick Turret C2 Size Punch・Die 17 ■Tooling selection and code (Code No.) Structure Round Tool type Air-blow Original style Shape Max size Φ30.01~Φ47mm Φ31.71~ Φ 50.8mm Set assy Punch assy 96 Die 30 Φ51 Punch body Φ88.89 Set assy Punch assy 96 Die 30 Φ51 Punch body Φ88.89 Punch Punch material Die grade Die material Air-blow Original Air-blow Original APH Original SKD 31HZ60 31X060 32HZ60 32X060 SKH-F Original SKD 31GZ60 316060 32GZ60 326060 SKH Original SKD 31FZ60 312060 32FZ60 322060 SKD Original SKD 311060 321060 APH 11HZ60 11X060 12HZ60 12X060 SKH-F 11GZ60 116060 12GZ60 126060 SKH 11FZ60 112060 12FZ60 122060 SKD 111060 121060 APH 41H060 41X060 42H060 42X060 SKH-F 41G060 416060 42G060 426060 SKH 41F060 412060 42F060 422060 SKD 411060 421060 51FZ60 511060 52FZ60 521060 - - SKH 215060 215060 225060 225060 SKD 211060 211060 221060 221060 SKH 215460 215460 225460 225460 SKD 211460 211460 221460 221460 Sheet saver die SKH - - Set assy Stripper plate Z style air-blow stripper plate Sheet saver Punch assy Punch body Original Die PKK die Round Φ2.0mm or more Shape 2.0mm width or more Description Die Round Shape 18 ■Option Additional work plus narrow type need additional charge. ※1. Punch regrinding value is expanded to max 5mm by using α guide. ※2. Slug ejector can be installed for the punch body bigger than Φ6.0mm or A size 6.0mm as standard. ※3. Shear angle works for tonnage reduction and nose reduction. Item Set assy Punch assy Punch body Die 4 corner radii Additional key angle Shear angle (2°) Narrow (less than 3mm) Additional Shape Air-blow Original style Inscribed 47mm diagonal Rectangle less 10mm × less 50mm Inscribed 50.8mm Φ51 Set assy Punch assy 96 Die 30 Punch body Φ88.89 Φ51 Set assy Punch assy 96 Die 30 Punch body Φ88.89 Sheet saver stripper plate Sheet saver die Thick Turret D312 Size Large station Punch・Die (Code No.) 19 ■Solid type punch ■Tooling selection and code ■Option Additional work plus narrow type need additional charge. ※Shear angle reduces the punch tonnage and noise. Item Set assy Punch assy Punch body Die 4 corner radii Additional key angle Shear angle (2°) Narrow (less than 3mm) Additional Sheet saver die Structure α guide stripper type Round Tool type Air-blow Original style Type Max size Φ47.01~Φ85.6mm  Φ50.81~88.9mm Air-blow round solid stripper α guide adapter (Z style stripper separate be available) α sheet saver stripper α air-blow shape solid stripper α guide adapter Shape Air-blow Original style  Inscribed 85.6mm  Inscribed 88.9mm Punch assy 84 Die 30 Φ89.41 Punch body Φ125.43 Φ89.41 Φ89.41 Φ89.41 Φ125.43 Φ125.43 Φ125.43 Set assy Punch Punch material Die grade Die material Air-blow Original Air-blow Original SKH-F Original SKD 31GZ80 316080 32GZ80 326080 SKH Original SKD 31FZ80 312080 32FZ80 322080 SKD Original SKD 311080 321080 SKH-F 11GZ80 116080 12GZ80 126080 SKH 11FZ80 112080 12FZ80 122080 SKD 111080 121080 SKH-F 41G080 416080 42G080 426080 SKH 41F080 412080 42F080 422080 SKD 411080 421080 51FZ80 511080 52FZ80 521080 907170 907170 907170 907170 51F480 511480 52F480 521480 52F280 520280 SKH 215080 215080 225080 225080 SKD 211080 211080 221080 221080 SKH 215480 215480 225480 225480 SKD 211480 211480 221480 221480 Sheet saver die SKH 220080 220080 Description Die Round Shape Original Die PKK die Round Φ2.0mm or more Shape 2.0mm width or more Stripper plate Z style air-blow stripper plate α guide sheet saver stripper Set assy Punch assy Punch body α guide adapter (Z style air-blow stripper plate is not included) α guide solid stripper ■Tooling selection and code 20 (Code No.) ■Tip type punch & α blade punch Structure α guide stripper type Rectangle Shape only Tool type Air-blow Original style Type Max size α Sheet saver stripper α Air-blow shape solid stripper α guide adapter    Air-blow・Original (for α blade guide) Rectangle less 10 X less 85 Φ125.43 Φ89.41 Set assy Punch assy 84 Die 30 Φ125.43 α blade punch Z style stripper plate Punch holder Punch tip Φ89.41 Φ125.43 Punch assy 84 Die 30 Punch holder Punch tip Sheet saver die Rectangle less 10mm X less 85mm Punch body assy Punch body assy Punch Punch material Die grade Die material Air-blow Original Air-blow Original APH Original SKD 32HY80 SKH Original SKD 32FY80 APH 12HY80 12X280 SKH 12FY80 122280 SKD 121280 APH 72H280 72X280 SKH 72F280 722280 SKD 721280 72F380 721380 APH 42X280 42X280 42X480 42X480 SKH 422280 422280 422480 422480 SKD 421280 52FZ80 521080 52FZ80 521080 907170 907170 907170 907170 52F480 521480 52F480 521480 52F280 520280 52F280 520280 SKH 225080 225080 225080 225080 SKD 221080 221080 221080 221080 SKH 225480 225480 225480 225480 SKD 221480 221480 221480 221480 Sheet saver die SKH 220080 220080 220080 220080 Description Die Tip type (Round) α blade punch (Shape) Original Die PKK die Shape 2.0mm width or more Stripper plate Z style air-blow stripper plate α guide sheet saver stripper Set assy Punch assy Punch body assy α guide adapter (Z style air-blow stripper plate is not included) α guide solid stripper Punch holder Punch tip α blade punch Thick Turret E412 Size Large station Punch・Die ■Solid type punch Type Round Shape Structure α guide stripper type Tool type Air-blow Original style Max size Φ85.61~Φ110.5mm Φ88.91~114.0mm Air-blow round solid stripper α guide adapter α sheet saver stripper α air-blow shape solid stripper α guide adapter Air-blow Original style Inscribed 110.5mm Inscribed 114.0mm Set assy Punch assy 85 Die 30 Φ114.8 Punch body Φ158.74 Φ114.8 Φ114.8 Φ114.8 Φ158.74 Φ158.74 Φ158.74 Sheet saver die ■Tooling selection and code (Code No.) ■Option Additional work plus narrow type need additional charge. ※Shear angle reduces the punch tonnage and noise. 21 Item Set assy Punch assy Punch body Die 4 corner radii Additional key angle Narrow (less than 3mm) Additional Punch Punch material Die grade Die material Air-blow Original Air-blow Original SKH-F Original SKD 31GZ90 316090 32GZ90 326090 SKH Original SKD 31FZ90 312090 32FZ90 322090 SKD Original SKD 311090 321090 SKH-F 11GZ90 116090 12GZ90 126090 SKH 11FZ90 112090 12FZ90 122090 SKD 111090 121090 SKH-F 41G090 416090 42G090 426090 SKH 41F090 412090 42F090 422090 SKD 411090 421090 51FZ90 511090 52FZ90 521090 907180 907180 907180 907180 51F490 511490 52F490 521490 52F290 520290 SKH 215090 215090 225090 225090 SKD 211090 211090 221090 221090 SKH 215490 215490 225490 225490 SKD 211490 211490 221490 221490 Sheet saver die SKH 220090 220090 Stripper plate Z style air-blow stripper plate α guide sheet saver stripper Set assy Punch assy Punch body α guide adapter (Z style air-blow stripper plate is not included) α guide solid stripper Original Die PKK die Round Φ2.0mm or more Shape 2.0mm width or more Description Die Round Shape 22 ※1. α guide adapter is specified for Z style stripper plate. ※2. α air-blow shape round solid stripper is for α guide stripper. ※3. α air-blow sheet saver stripper is for sheet saver die stripper. ■Tooling selection and code (Code No.) ■Tip type punch & α blade punch Sheet saver die Structure α guide stripper type Rectangle Shape only Tool type Air-blow Original Type Max size α sheet saver stripper α air-blow shape solid stripper α guide adapter Air-blow・Original (for α blade guide) Rectangle less 10 X less 110 Φ158.74 α balde punch Z style stripper plate Rectangle less 10mm X less 110mm Φ114.8 Set assy Punch assy 85 Punch body assy Φ158.74 Punch holder Punch tip 30 Die Φ158.74 Φ114.8 85 Punch body assy Punch holder Punch tip 30 Die Punch assy Punch Punch material Die grade Die material Air-blow Original Air-blow Original APH Original SKD 32HY90 SKH Original SKD 32FY90 APH 12HY90 12X290 SKH 12FY90 122290 SKD 121290 APH 72H290 72X290 SKH 72F290 722290 SKD 721290 72F390 721390 APH 42X290 42X290 42X490 42X490 SKH 422290 422290 422490 422490 SKD 421290 52FZ90 521090 52FZ90 521090 907180 907180 907180 907180 52F490 521490 52F490 521490 52F290 520290 52F290 520290 SKH 225090 225090 225090 225090 SKD 221090 221090 221090 221090 SKH 225490 225490 225490 225490 SKD 221490 221490 221490 221490 Sheet saver die SKH 220090 220090 220090 220090 Description Die Tip type (Shape) α blade punch (Shape) Original Die PKK die Shape 2.0mm width or more Stripper plate Z style air-blow stripper plate α guide sheet saver stripper Set assy Punch assy Punch body assy α guide adapter (Z style air-blow stripper plate is not included) α guide solid stripper Punch holder Punch tip α blade punch 23 ■Pre-pierced hole diameters for Tap burring tooling (Reference) ●Amada’s standard burring tools for pre pierced holes meet Amada’s specifications. ●The ΦA value (burring inner diameter) in the tables above are Amada’s standard dimensions. Tools for other dimensions are ordered as special. ●The pre-pierced hole diameter is the reference diameter of the hole to be pre-pierced in the first of the two burring operations. The forming height=H varies with this pre-pierced hole diameter. ●This table is applicable to Multi tap on the turret punch press (cutting and forming tap). Unit:mm Tap type Material M2.5 M2.6 M3 M4 M5 M6 M8 0.8 Φ1.3 Φ1.3 Φ1.3 Φ2.0 1.0 Φ1.3 Φ1.3 Φ1.3 Φ2.0 Φ2.4 1.2 Φ1.6 Φ2.0 Φ2.4 1.5 Φ2.4 Φ3.0 1.6 Φ2.4 Φ3.0 0.8 Φ2.5 1.0 Φ2.5 Φ3.0 1.2 (Φ1.8) Φ2.5 Φ3.0 0.8 Φ1.3 Φ1.3 Φ2.0 1.0 Φ1.3 Φ1.3 Φ2.0 Φ2.3 1.2 Φ1.3 Φ1.6 Φ2.0 Φ2.3 Φ3.0 1.5 Φ1.6 Φ1.6 Φ2.3 Φ2.8 Φ3.0 1.6 Φ1.6 Φ1.6 Φ2.3 Φ2.8 Φ3.0 2.0 Φ2.3 Φ2.8 Φ3.8 2.3(excluding AL) Φ2.5 Φ3.0 Φ3.8 0.6 Φ1.3 Φ1.3 0.8 (Φ1.3) (Φ1.3) Φ2.0 1.0 (Φ1.3) (Φ1.6) Φ2.0 Φ2.3 Φ3.0 1.2 (Φ1.8) (Φ2.0) (Φ2.3) Φ3.0 (Multi tap:φ7.40) Φ6.70 (Multi tap:φ6.90) Stainless steel 304 430  t          ΦA  t          ΦA Φ2.28 (Multi tap:φ2.30) Φ2.37 (Multi tap:φ2.40) Φ2.75 Burring tip diameter Mild steel Aluminum Stainless steel 304 430 Forming tap  t       ΦA Burring tip diameter Prepierced hole diameter Prepierced hole (Φ1.5) Φ2.75 Φ3.65 Φ4.6 Φ4.6 Φ5.50 (Multi tap:φ5.55) Φ3.65 Φ4.30 Φ5.10 Φ3.2 Cutting tap Φ2.10 Φ2.21 (Multi tap:φ2.20) Φ2.57 Prepierced hole diameter Burring tip diameter Φ3.40 Mild steel Aluminum 114 Size Upform burring Two operation type M2.6~M6:for forming taps & cutting taps B  Standard burring   (Air-blow) Die tip Φ47.63 7 Punch tip 4 6 5 3 2 1 11 10 9 8 Die Set assy Punch assy OH33.5 SH28 High-function burring (Air-blow) Highfunction burring die Φ47.63 15 14 13 12 OH33.5 SH27 Punch tip 5 Die tip 4 6 2 3 1 24 ※Specified tool is applied to PDC series. ※Ensure pre pierce hole is sharp before use. ※Use each tool only for its intended material type and thickness. ※High-function burring die has increased stripping force compared with conventional burring tools. ※Chrome plating reduces marking on the backside of the material when traversing. (Option) ※Punch tip is common for Standard and Air-blow. ■Tooling selection and code (Code No.) ■Specification Mild steel and Aluminum Stainless steel Specification Material Mild steel and Aluminum Mild steel and Aluminum Stainless steel Max thickness 2.3t 2.3t 1.2t Tap size High-function burring Type Standard burring M2.6~M6 Standard・Air-blow ■Burring pre-pierced hole diameter and tip diameter calculation (Material : Mild steel, Aluminum) Upform burring tool : two‐process type only. ■Burring minimum pitch Unit:mm ΦC=ΦA+1.3 t Pre-pierced hole diameter  =(0.56~0.59)ΦA First operation Second operation Pre-pierced hole diameter t Upform two-operation Operation Burring tool Calculation Φ A H t ΦC Minimum pitch Calculation P=10+1.2 ΦA+t 2 Upform Burring Up or Down form Pitch Punch P Φ20 ΦA Specification Type Standard Standard Material Stainless steel Stainless steel Set assy - - - 301000 305000 305100 Punch assy - - - 101000 101000 105100 Punch tip 902020 902020 905020 902020 902020 905020 Die assy 201000 205000 205100 201000 205000 205100 Die tip 902220 405000 405100 902220 405000 405100 Component No. Description 1 Double punch head - - - 901010 901010 901010 2 Cap screw (4-M5 X 14) 997710 997710 997710 997710 997710 997710 3 Punch body - - - 902000 902000 902000 4 Punch plate 902030 902030 902030 902030 902030 902030 5 Cap screw (4-M6 X 20) 998900 998900 998900 998900 998900 998900 6 Urethane spring (Φ20 X 22L) 902040 902040 902040 902040 902040 902040 7 Stripper bolt (3pcs.) 902070 902070 8 Ejector plate 902060 902060 9 Urethane spring (3pcs.) 998500 998500 10 Cap screw (M5 X 12) 901970 901970 11 Die block 902210 902210 12 Ejector plate 995090 905090 905090 905090 13 Urethane spring 905080 905080 905080 905080 14 Set screw (M10 X 10) 905110 905110 905110 905110 15 Die block 905100 905100 905100 905100 Mild steel Punch assy Die assy Air-blow Original style High-function High-function High-function burring die Tooling code Item Mild steel ■Pre-pierced hole diameters for Tap burring tool (Reference) ●Amada’s standard burring tools for pre pierced holes meet Amada’s specifications. ●The ΦA value (burring inner diameter) in the tables above are Amada’s standard dimensions. Tools for other dimensions are ordered as special. ●The pre-pierced hole diameter is the reference diameter of the hole to be pre-pierced in the first of the two burring operations. The forming height=H changes with this pre-pierced hole diameter. 25 ●This table is applicable to Multi tap on the turret punch press (cutting and forming tap). Unit:mm Tap type Material M2.5 M2.6 M3 0.8 Φ1.3 Φ1.3 Φ1.3 1.0 Φ1.3 Φ1.3 Φ1.3 1.2 Φ1.6 1.5 1.6 0.8 1.0 1.2 (Φ1.8) 0.8 Φ1.3 Φ1.3 1.0 Φ1.3 Φ1.3 1.2 Φ1.3 Φ1.6 1.5 Φ1.6 1.6 Φ1.6 Φ1.6 2.0 2.3(Excluding AL) 0.6 Φ1.3 Φ1.3 0.8 (Φ1.3) (Φ1.3) 1.0 (Φ1.3) (Φ1.6) 1.2 (Φ1.8) Pre-pierced hole diameter Stainless steel 304 Stainless steel 430 Φ2.21 (Muti tap:Φ2.20) Φ2.57 Mild steel Aluminum Pre-pierced hole diameter Φ2.75                ΦA Material thickness Cutting tap Mild steel Aluminum Burring tip diameter Φ2.10 Φ2.28 (Multi tap:Φ2.30) Φ2.37 (Multi tap:Φ2.40) Φ2.75 (Φ1.5) Forming tap Burring tip diameter Stainless steel 304 Stainless steel 430 Burring tip diameter                ΦA Material thickness Pre-pierced hole diameter               ΦA Material thickness M4 M5 M6 M8 Φ2.0 Φ2.0 Φ2.4 Φ2.0 Φ2.4 Φ2.4 Φ3.0 Φ2.4 Φ3.0 Φ2.5 Φ2.5 Φ3.0 Φ2.5 Φ3.0 Φ2.0 Φ2.0 Φ2.3 Φ2.0 Φ2.3 Φ3.0 Φ2.3 Φ2.8 Φ3.0 Φ2.3 Φ2.8 Φ3.0 Φ2.3 Φ2.8 Φ3.8 Φ2.5 Φ3.0 Φ3.8 Φ2.0 Φ2.0 Φ2.3 Φ3.0 (Φ2.0) (Φ2.3) Φ3.0 Φ3.65 Φ4.60 Φ3.40 Φ4.30 Multi tap: Φ7.40 Φ6.70 (Multi tap:Φ6.90) Φ5.10 Φ3.65 Φ3.2 Φ4.6 Φ5.50 (Multi tap:5.55) One-operation burring (Air-blow) Two-operation burring (Air-blow) パンチチップ ダイインナー チップ Φ47.62 パンチチップ ダイインナー チップ Φ47.62 7 13 12 11 10 9 8 4 6 5 3 2 1 7 13 12 11 10 9 8 4 6 5 3 2 1 16 15 14 17 Φ47.62 Set assy Punch assy Die Die Punch tip Die inner tip Punch tip Die inner tip Cross- Grooved burring die ※Note : OCTO & ARIES-224 can install crossgrooved burring die only. ※Guide is different from Downform oneoperation burring. 114 Size Downform burring B (M2.6~M6:for forming taps & cutting taps) ■Tooling selection and code (Code No.) ■Component parts list for  Cross-grooved burring die ※Note : OCTO & ARIES-224 can install cross-  grooved burring die only. ※Guide is different from Downform one-operation  burring. 26 ※Standard downform burring tool is one-operation type. But if two-process type for downform burring is used, burring finish shape becomes much better. ■Burring size No. Description Code No. Cross-grooved burring set assy 301400 Cross-grooved burring set assy 101400 Punch tip 902120 Cross-grooved burring die assy 201300 9 Cross-grooved burring guide 501400 14 Ejector plate 902920 15 Die body 902940 16 Stripper bolt (3pcs.) 902930 17 Spring 902950 First operation Second operation Pre-pierced hole diameter t Calculation Calculation ΦC=ΦA+1.3t Pre-pierced hole diameter    =(0.56~0.59)ΦA ΦC=ΦA+1.3t Downform one-operation burring tool Φ A H t ΦC Downform two-operation burring tool Φ A H t ΦC ■Burring pre-pierced hole diameter and tip diameter calculation (Material : Mild steel, Aluminum) ※Specified tool is applied to PDC series. ※Two-operation type performs higher precision burring. ※ Use each tool only for its intended material type and thickness. ※The ejector pin of the punch tip is attached to M3 and larger burring tools. ※Ensure pre pierce hole is sharp before use ※Chrome plating reduces marking on the backside of the material when     traversing. (Option) ※Punch tip is common for Standard and Air-blow. ■Specifications One-operation burring Stainless steel Specification Material Mild steel・Aluminum Mild steel・Aluminum Stainless steel Max thickness 2.3t 2.3t 1.2t Tap size Type Two-operation burring M2.6~M6 Standard・Air-blow Mild steel・Alminum Downform burring Minimum pitch Burring size P=11.75+1.2 ΦA+t 2 Up or Down form Pitch P Die Φ 23.5 Φ A Specification Type 1-ope.burring 1-ope.burring Material Stainless steel Stainless steel Set assy - - - 301100 - - Punch assy - - - 101100 - - Punch tip 902120 - - 902120 - - Die assy 201200 - - 201200 - - Die inner tip 903010 - - 903010 - - Component No. Description 1 Double punch head - - - 901010 901010 901010 2 Cap screw (4-M5 X 12) 997710 997710 997710 997710 997710 997710 3 Stripping spring 901410 901410 901410 901410 901410 901410 4 Punch body - - - 902010 902010 902010 5 Retainer collar 901210 901210 901210 901210 901210 901210 6 O-ring (Closed guide, Open guide) 910080 910080 910080 910080 910080 910080 7 Punch plate - - - 901960 901960 901960 8 Cap screw (3-M4 X 12) 901940 901940 901940 901940 901940 901940 9 Burring guide - - - 501100 - - 10 Die block 901920 - - 901920 - - 11 Spring (Φ2 X Φ15 X 31L) 902910 902910 - 902910 902910 - 12 Flush screw (3-M3 X 10) 901990 901990 901990 901990 901990 901990 13 Die plate 901980 901980 901980 901980 901980 901980 Tooling code Item Mild steel Mild steel Punch assy Die assy Air-blow Original style 2-operation burring 2-operation burring BK burring tool ※1. Upform die height of BK burring has 2mm higher than Standard burring die because of larger shoulder radius, so pay attention for backside marking or deformation of the material. ※2. BK burring has only two-operation type. Pre-pierced hole diameter is specified by AMADA. ※3. Burring height cannot be altered because of fixed pre-pierced hole diameter. ※4. Upper table shows pre-pierced hole diameter for two-operation BK burring . (fixed size for all material thickness.)  ※5. M6 tapping tool is for Φ5.55. ■BK burring pre-pierced hole inner diameter(Mild steel ・Aluminum) No burr appears by formed BK burring. Plunger goes into the prepierced hole like a pilot. Material is smoothly formed. Internal diameter is performed by straight part. BK burring + Tapping Ring shaped burr appears Standard burring +Tapping ■Specification Burring tool without tapped swarf (Ring shaped burr) 27 ■Tooling selection and code ■Request for Air-blow When Air-blow is needed, add on extra charge as below. Downform BK burring Upform BK burring Die assy Set assy Punch assy OH=35.5 SH=28 30.0 Upform BK burring Downform BKburring Operation Material Thickness 0.8t~1.6t 0.8t~2.3t Mild steel and Aluminum (Stainless steel need consultant) Two-operation Tap type Tap size M2.6 M3 M4 M5 M6 Br inner diameter Φ2.37 Φ2.75 Φ3.65 Φ4.60 Φ5.50 Pre-pierced hole diameter Φ1.3 Φ1.6 Φ2.0 Φ2.5 Φ3.0 Br inner diameter Φ2.21 Φ2.57 Φ3.40 Φ4.30 Φ5.10 Pre-pierced hole diameter Φ1.3 Φ1.6 Φ2.0 Φ2.5 Φ3.0 Forming tap Cutting type Unit:mm B114 Size Type Description Code No. Set assy - Punch assy - Die assy - Set assy - Punch assy - Die assy - Upform Downform Type Description Code No. Set assy - Punch assy - Die assy - Set assy - Punch assy - Die assy - Upform Downform 28 FP (Flat Positioning) tool Time saving for locating parts ! Location hole Projection by FP tool Conventional parts location method by half shear punch needed additional surface finish for concaved surface repair. This FP tool avoids surface finish process because no concaved mark appears. ■Tooling selection and code Die assy Set assy Punch assy Upform FP Downform FP 1 2 30.0 OH※ SH30 4 3 ※1. Projection size is determined by specified size, if different size is required, die tip or punch tip must be replaced.     (additional parts are needed to replace.) ※2. Common type has different projection height by material thickness. ※3. Smaller unevenness may remain on rear side of the material projected by FP tool (less than ±0.02mm). ※4. Not applicable for stainless steel and Aluminum protected by vinyl sheet. ■Specifications Upform FP tool Downform FP tool Tool type Tool size Process Upform (appears on the face) Downform (appears on the backside) Projection size(※1) Projection height Thickness(※2) Material Minimum pitch 15mm 17mm 0.8t (1.0t common), 1.0t (1.2t common), 1.6t (specified), 2.0t (2.3t common) Mild steel (not applicable for more than 441kN / mm2 tensile strength) Long (PDC, P&F)・Short B(1¼”) Φ1.9~Φ4.0 (Specified projection size) 0.2~0.4 (varies by machine, material thickness and material type) ※NOTE: Overall die height OH=31mm Thickness 0.8mm ~1.6mm OH=32.2mm Thickness 2.0mm ~ 2.3mm B114 Size Type Code No. - - - 1 Punch tip - 2 Ejector tip - - - - - - 3 Die tip - 4 Inner ejector - Die tip Inner ejector Upform Downform Down form set assy Punch assy Die assy Description Set assy Die assy Punch assy No dry-run ! (No material punch):No material punch damages the guide and die tip. ※1. The maximum material thickness is 3.2mm. ※2. The point angle is 90°. ※3. Be aware of the marking – The die tip contacts on the backside of material because of the material weight of large sheet such as 3.2mm thick 4’×8’ .   To avoid this use the tool size B(1¼”) (special tool). ※4. Wider use of this tool to cover different thickness requires the adjustment of die tip projection height. 29 Improve the post-punching process drastically Indication for part’s name, lot number, bending line, and welding position on the component. No dry-run! (No material punch):No material punch damages the guide and die tip. ※1. The maximum material thickness is 6.0mm. ※2. The point angle is 90°. ※3. Wider use of this tool to cover different thickness requires the adjustment of punch projection height. ■Tooling selection and code ■Specifications ■Component parts list ※1. Only applicable for downform type. ※2. Recommended for EM, EML and AC. Downform center punch High speed marking tool Size ●High speed marking tool (Code No.) ■Component tooling list ■Component parts list 12 Size Upform center punch 12 2 3 4 5 6 Die Set assy Punch assy OH=35.5 208 SH=30.5 10 Die tip 7 8 9 Φ25.9 Φ25.4 1 Tool type Air-blow Tool size A(½”) Process speed Maximum 1800min-1 {hpm} No. Description/Specification Code No. 1 Double punch head 901400 2 Stripping spring 901300 3 Punch body 918310 4 Retainer collar 901200 5 O-ring (Closed guide) 910060 6 Punch guide 581010 7 Ejector plate 918320 8 Urethane spring 918720 9 Lock screw (2-M4X4) 918340 10 Die holder 918330 No. Code No. 1 Double punch head 901400 2 Stripping spring 901300 3 Punch body 918410 4 Retainer collar 901200 Closed guide (Downform center punch) 910060 Open guide (Heigh-speed marking) 910150 6 918420 7 Lock screw (M5X6) 999960 8 NEX spring assy 980000 9 501100 10 Punch guide (High speed marking) 901920 Punch body (High speed marking) Description/Specification 5 O-ring Punch guide (Downform center punch) For EM machine series (Maximum material thickness 6.0 t) Material thickness non-adjustment type (fine adjustment possible) (Maximum material thickness 3.2mm) Material thickness non-adjustment type (fine adjustment possible) Closed guide Install O-ring on to guide Open guide Install O-ring on retainer 10 8 9 Punch tip 2 3 4 6 7 Die Set assy Punch assy 30 208.5 Φ25.4 Φ25.4 209.5 1 5 Downform center punch High speed marking tooling(Air-blow) 30 Φ25.9 Φ25.9 MAX 6.0m A A Description Code No. Set assy 381110 Punch assy 181110 Die assy 281010 Die tip 918210 Upform center punch High speed marking Set assy 381100 - Punch assy 181100 - Punch tip 918110 918110 Die 281000 281000 Description ●No accumulation of work-in-process. Smooth transfer to next process. ●Clean punched edge. Added value of parts (high-quality processing) . ●Manual labour reduction for joint mark filing. ●AI station (option) enables to slot at any direction. ●Sheet saver type improves the material utilization ( D(3½”), E(4½”) ). 30 D(3½”), E(4½”) Punch and Die height are same ■Component tooling list of C(2”) station slotting tool Ⅲ ■List of Terminating tool for slotting ■Specifications Parts can be punched with high quality edges and without tooling overlap marks on NCT. Slotting Conventional incremental shearing Slotting tool Ⅲ ■Component tooling list of D(3½”) and E(4½”) station slotting tool Ⅲ Ⅲ:2 ※Some processing methods (e.g., window shape punch out) may produce tool overlap marks in several positions. ※These tools are of the air-blow specification. Air-blow unit is essential on the machine. ※These tools cannot be used on the VIPROS-500kN{50 tonf}. ※The end-point tool is required for mechanical presses. ※Cannot be automatically changed on the VIPROS-ZPDC1. ※The optional AP100 program software is required. ※Contact AMADA for further question and operational note. Notes Tool name Tooling size C(2") D(3½”) E(4½”) 1.6mm<t : 20mm 1.6mm<t : 30mm t    1.6mm:25mm t   1.6mm:35mm Cut width Mild steel :1.6mm Stainless steel :1.5mm Alminum :1.5mm Slotting tool Ⅲ Type A (Other than EM) ・B (EM) Maximum material thickness Maximum feed pitch 15mm Stainless steel :1.5mm (2.0mm for APH punch tip {option}) Mild steel :2.3mm Aluminum :3.0mm 6~10mm Die assy Set assy 1 2 3 4 Type A 217mm Type B 223.5mm 30 1 Punch body - - - - Die - - - Original style Air-blow Set assy Punch assy - Description Material D(3½”) E(4½) 2 Stripper plate - - 3 Die plate - - Mild steel Stainless steel Aluminum - - - - - - - - Die assy 4 Description 1 Die tip (APH) Punch tip (APH) Set assy (including guide assy) Material Type A Other than EM Type B EM 2 Stripper plate - - 3 Die plate - - Description 1 4 Die tip (APH) Punch tip (APH) Set assy (including guide assy) Die assy Mild steel Stainless steel Aluminum - - - - - - - - C(2”) Die assy Set assy 30 Type A 214mm Type B 219.5mm 1 2 3 4 Tooling shape Terminating tooling Set assy Punch assy 30 1 Die ※1. Use of other than specification or on no applicable machine lead to main shaft break or poor tapping quality. Follow the instruction of applicable machine table. ※2. Machine option interfere the tapping work. ※3. Contact AMADA when special tapping application is needed. ■Tap selection 31 Cartridge-type Tapping tool Ⅲ NCT Tapping tools have advanced further ■Specifications ※1. Specify material specification for the several type of material. Hardness and strength may differ by material manufacture of hot rolled sheet and surface finish sheet other than mild steel, aluminum.   M5 on PEGA cannot be used for Hot rolled material or material harder than HV120. If required for this application, choose main shaft roller screw type holder. ※2. Specified Stainless parameter and Stainless steel tap are required for stainless steel tapping on EM and VIPROS only. For this application specified pre-pierced hole size is required. (Stainless tap is a special tool.) ※3. Tap cartridge for M2.5 and M2.6 is common. ※4. Continues tapping results in the high temperature. Rest the machine for 10 minutes during the refuel the oil for continuous tapping. ※1. Layer film :5~10μm ※2. Specified Stainless parameter and Stainless steel tap are required for stainless steel tapping on EM and VIPROS only. For this application specified pre-pierced hole size is required. (Stainless tap is a special tool.) ■Applicable machine models ■No applicable machine ・Combination machine (EML・APELIO series)    :There is the risk of catching fire from tapping oil through laser    beam. ・PEGA king・ATC-PEGA・PEGA-S・ARIES-245Ⅱ ・ARIES-224AIS・ARIES-2210AIS・ARIES-224NT ・ARIES-2210NT    :No correspondence for press speed to the tap main shaft, and    shorter tap life ・OCTO    :Different turret structure. Standard PDC ・PEGA ・COMA ・ARIES245 ○ ○ ・EM ・ACUTE ・VIPROSⅢ ・VIPROS-K ・VIPROS-Q ・VIPROS-Z ・VIPROS-255 ・VIPROS-50 ・EM-Z・PDC ・VIPROSⅢ・PDC ・VIPROS-Z・NT・PDC                      Tool type Applicable machine models Ball screw type Roller screw type ○ ○ × ○ M2.5 M2.6 M3 M4 M5 M6 0.45 0.45 0.5 0.7 0.8 1.0 2.0 2.0 2.3 3.2 3.2 3.2 EM・VIPROS series 28,000 28,000 28,000 20,000 12,000 4,000 COMA・PEGA series 7,000 7,000 7,000 5,000 3,000 1,000 2.0 2.0 2.3 3.2 3.2 3.2 × × ○ ○ ○ × 1.5 2.0 3.0 × × 7,000 5,000 3,000 × Stainless tap(※2) Maximum material thickness Maximum material thickness Standard tap Tap replacement hits Tap replacement hits (EM・VIPROS series only) Pitch Maximum material thickness Plated tap(※1) Screw size Applicable tap size Tapping of hole in flat sheet Tapping of chamfered hole Tapping of burred hole ●Coordinates are programmed to eliminate the “missed tapped hole” problem.Avoiding miss tapping by program coordination. ●Different M size holes can be tapped on a single machine. ●Chipless forming taps. C 2 Size Standard PDC 200 mL (about 2,000 hits) 160 mL (about 1,600 hits) Screw size M2.5※3 (M2.6) M3 M4 M5 M5 M6 Pitch 0.45mm 0.5mm 0.7mm 0.8mm 0.8mm 1.0mm EM・VIPROSⅢ Others Standard PDC Cartridge type Roller screw type Long tooling (type H)  C (2”) Ball screw type Tooling size Tool type Between punch and die Tap breakage prevention mechanism Yes (Safety mechanism against missing pre-pierced hole) Applied material Tapping oil 200 mL (about 2,000 hits) 160 mL (about 1,600 hits) about 300,000 hits Tapping oil Tank capaciry Lead of main shaft 3mm / revolution Guaranteed hit number for main shaft Tapping die (Common Flat sheet, Upform & Dow nform burring) Tap to use 4mm / revolution about 500,000 hits Hole diameter=Φ10 M5・M6 0.8~3.2mm (Limited to tap size and material type) Mild steel※1・Aluminium (Hardness: less than HV120) Stainless steel 204・430 (EM・VIPROS series limited for size of M3・M4・M5)※2 AMADA recommendation, Specified tap for tapping tool(forming tap) Hole diameter=Φ8.5 M2.5(M2.6)・M3・M4・M5 Change method One-touch method Safety clamp distance Y co-ordinate: more than 120mm (distance not going into the turret) Applied material thickness 13mm (Feed clearance 25mm) 8mm (Feed clearance 20mm) AMADA tapping oil AM557(non-chlorine based) Application Material Tap type 2.0 Φ2.27 Φ2.37 2.3 Φ2.75 3.2 Φ3.65 Φ4.60 Φ5.55 2.3 Φ2.77 3.2 Φ3.68 Φ4.64 1.5 Φ2.70 2.0 Φ3.60 3.0 Φ4.55 20.5 21.0 21.5 Φ2.75 Φ3.65 Φ4.60 Φ4.00 Φ5.20 Φ6.20 1.6 Φ2.90 2.0 Φ2.87 Φ3.90 Φ4.95 2.3 Φ2.85 Φ3.87 Φ4.91 3.2 Φ3.80 Φ4.80 Φ2.70 Φ3.60 Φ4.55 Φ4.00 Φ5.20 Φ6.20 1.5 Φ2.85 2.0 Φ3.65 Φ4.65 2.5 Φ4.60 3.0 Φ4.55 1.5 Φ3.00 2.0 Φ3.80 Φ4.80 2.5 Φ4.75 3.0 Φ4.75 0.8 Φ1.3 Φ1.3 Φ1.3 Φ2.00 1.0 Φ1.3 Φ1.3 Φ1.3 Φ2.00 Φ2.40 1.2 Φ1.60 Φ2.00 Φ2.40 Φ3.20 1.6 Φ2.40 Φ3.00 Φ3.20 Φ2.75 Φ3.65 Φ4.60 Φ2.70 Φ3.60 Φ4.55 0.8 Φ1.50 Φ2.50 1.0 Φ1.50 Φ2.50 Φ3.00 1.2 Φ1.80 Φ2.50 Φ3.00 2.3 21 22 23 24             ΦA Thickness Stainless tap Plated tap Mild steel Standard tap Max thickness Pre-piered hole diameter Stainless steel 430 M2.5 Pre-piered hole diameter Pre-piered hole diameter Pre-piered hole diameter Pre-piered hole diameter Stainless steel 304 Stainless steel 430 Stainless steel 304 tandard tap Minimum pitch between tap holes M4 M5 M6 20.0 Φ5.55 Pre-piered hole diameter Pre-piered hole diameter            ΦA Φ2.75 Φ3.65 Thickness             ΦA Thickness Demension Chamfered Finish size Tap size Mild steel Stainless steel tap Finish size Flat plate M2.6 M3 Mild steel Aluminum Stainless steel 304 Stainless steel 430 Burring            ΦA Thickness Maximum burring height=H Minimum pich between Upform and Downform burring taps Burring tip diameter Standaed tap Stainless steel tap 2.0 20 3.2 Burring tip diameter Φ2.27 Φ2.37 Φ4.60 EM・VIPROS s e rie s o n ly EM・VIPROS s e rie s o n ly EM・VIPROS se rie s o n ly ※1. Pre-pierce hole diameter, Chamfered diameter and Burring diameter ΦA are so important for the tap finish. Too small size gives excessive torque to main shaft and result in the shaft break. ※2. Slightly smaller size is chosen for the flat plate of stainless steel because of work elongation. ※3. Avoid additional work around the formed tap area where material deformation is made. Be careful for smallest pitch between the taps. ※4. Burring pre-pierced hole is for your guidance. ※5. Slightly bigger burring tip is required for stainless steel, because burring diameter ΦA will shrink after being punched. ※6. Surface decollated finish steel or Hot rolled plate has bigger surface hardness and this result in shorter tap life and main shaft damage.   therefore pay attention for the surface hardness : less than HV120 is required. ※7. Tapping tool requires precise pre-pierced hole diameter, even 0.05mm different size leads to tool damage or poor quality of product.    ※8. In above table chamfering tool is specific tool for each material thickness. (Please look at page 35 & 36 for both-sided chamfering tool) ■Pre-pierced hole diameter (Reference) ■Component tooling list of Tapping tool set assy ■List of Consumable parts for Tapping tool ■List of tapping oils 32 Unit:mm ※Refer to  page 35, 36. Pre-piered hole Finish size φA 120° Pre-piered hole φA Description Size Q'ty Code No. Remarks Tapping tool set assy M2.5~M5 1 set 642100 Tapping tool set assy P.D.C M2.5~M5 1 set 643100 Tapping tool set assy (Roller screw type) M5,M6 1 set 645000 Tapping tool set assy P.D.C (Roller screw type) M5,M6 1 set 647000 Tapping tool (Punch holder) 1pc. Tap cartridge (with Adjustment jig) 1pc. Tap (Standard or Plated type) 10pcs. Tapping downform burring common die (Φ8.5) 1pc. Tapping tool (Punch holder) 1pc. Tap cartridge (with Adjustment jig) 1pc. Tap (Standard or Plated type) 10pcs. Tapping downform burring common die (Φ10) 1pc. Description Size Q'ty Code No. Remarks Tapping tool Ⅲ (Punch holder) M2.5~M5 1 642000 Ball screw type (M2.5~M5) Tapping tool Ⅲ P.D.C (Punch holder) M2.5~M5 1 644000 Ball screw type (M2.5~M5) Tapping tool Ⅲ (Punch holder) M5,M6 1 646000 Roller screw type (M5,M6) Tapping tool Ⅲ P.D.C (Punch holder) M5,M6 1 648000 Roller screw type (M5,M6) M2.5 (M2.6) 1 - M2.5 (M2.6) Tap common M3 1 M4 1 M5 1 M6 1 - Tapping downform burring common die (Φ8.5mm) M2.5~M5 1 622000 Ball screw type (M2.5~M5) Tapping downform burring common die (Φ10mm) M5,M6 1 - Roller screw type (M5,M6) M2.5 10 - M2.6 10 - M3 10 M4 10 M5 10 M6 10 M3 10 M4 10 M5 10 M6 10 M3 10 M4 10 M5 10 Maintenance kit 1 set 625560 Piston oiler (Lubrication) Piston oiler (Air drain) Tapping oil AM557 (4L) Oil jug Grease gun Lubrication grease SRL (400g) Lubrication oil #32 (4L) Tapping tool Stainless steel tap (OSG) 612200 Tap cartridge 632000 612000 Tapping tool Standard tap (OSG) Tapping tool Plated tap (OSG) 615110 Slightly bigger tap because of plating EM・ACUTE・VIPROS series only Forming tap Description Size Q'ty Code No. 20L 1 can 94013E 4L 1 can 94012E AMADA grease SRL 400g 1 616050 Tapping oil AM558 (Non-chlorine-based) 33 Contouring tool Nibbling pitch is less than material thickness. This avoids the filing finish work and special shaped tooling. Production time is greatly reduced by higher hit rate even if hit number is increased. For EM series No special tool is required ! Same quality as laser beam for special and radius shape !  Contact AMADA for further application. ※1. Die cannot be replaced by customer. (Press insert) If necessary contact AMADA. ※2. Contouring tool is specified by material type and thickness, use appropriate punch tip and die when material is changed.   Contouring kit is recommended for various types of application. ■Specifications ■Combination of selection and caution lower case for Contouring tool 1. Use this contouring tool with Power vacuum unit or Air jet vacuum unit.   Be sure to activate Power vacuum unit of same diameter turret or Air jet vacuum unit of Z turret. 2. Use the punch mode “NEX tool punching mode” (M696).   (M696 default set at 2.5mm as bottom position, so alter the value as 1.0mm.)   M500 (Bottom position 2.5mm) has a risk of tooling damage for 2.3mm material thickness. 0.8t 1.0t 1.2t 1.6t 2.3t Mild steel 0.15 0.15 0.15 0.2 0.3 Stainless steel 0.15 0.15 A(½”) Air-blow (Switch on Air-blow unit) Power vacuum APH, Carbide (No grinding available) Φ2.0 APH use for APH or Carbide punch tip : regrind 0.5mm (MAX) Carbide use for Carbide punch tip : regrind 0.5mm (MAX) APH Mild steel 1.6t , Stainless steel 1.0t , Not applicable for Aluminum Carbide Mild steel 2.3t , Not applicable for Stainless steel and Aluminum Diameter of punch tip Die tip type Maximum thickness (Punch tip) Tooling size Die assy Punch tip type Punch assy ■Contents of Contouring tool kit 3. When using the contouring tool pay your attention for the following cases. Pitch More than R=2×t Don’t apply Don’t apply 1) Minimum pitch for contouring tool is 0.5mm.  Set the Radius size more than twice of material thickness.  (When the values smaller than above the tool life    become shorter.) 2) Do not use the contouring tool for the case below. (Red colour area is the clinical for the tool.) 3) Give the priority to the contouring tool before normal punch. (like a case of yellow colour below).  (Finish the contouring works prior to punch out the material because punch tip receive off load from the pre-punched hole.) Contouring work Punch out after contouring works ■Component parts list ■Tooling selection and code 34 Contouring tool kit No shaving by contouring tool Punch guide Punch tip Punch assy Die APH Carbide Close guide Install O-ring on to guide Open guide Install O-ring on retainer ※O-ring for Contouring tool is same as open guide. NEX spring assy Set assy Punch assy Die assy Punch tip 208 2 3 4 1 30 MAX 6.0m Description Q'ty Code No. Contouring tool kit 37E030 Punch assy 1 Carbide punch tip (Φ2) 2 APH punch tip (Φ2) 4 Spare guide 1 CL 0.15 die assy (SKH) 1 CL 0.2 die assy (SKH) 1 CL 0.3 die assy (Carbide) 1 No. Description/Material Code No. 1 NEX spring assy (with O-ring) 980000 2 O-ring (Open guide) 910150 3 Contouring guide assy (with bush) 551020 4 Urethane tube (10pcs.) - Description/Material Code No. Set assy (Carbide punch,Carbide die assy) 35K220 Set assy (APH punch, SKH die assy) 35X220 Carbide punch assy 15K220 APH punch assy 15X220 Carbide punch tip 45K220 APH punch tip 45X220 Contouring carbide die assy 25K020 Contouring SKH die assy 251020 Deburring tool For EM series Awkward and time consuming operation becomes easier by Deburring tool automatically and speedy Burr appeared on the backside is chamfered by this deburring tool after slotting or punching. ※1. Recommended for EM and VIPROS series.   (Work time takes longer by other machine.) ※2. Deburring tool performs as forming tool for the burr.   (Burr cannot be eliminated completely.) ※3. Quality of deburring is influenced by thickness or strength of frame. ※4. Specify the tool for PDC. ■Tooling selection and code ■Specification  Die assy Set assy Punch assy OH30.7 ■Mechanism of deburring tool 35 Size Shape A(½”) Φ2, SQ5 RE5 X 20 RE6 X 20 RE10 X 20 SQ10 SQ6 B(1¼”) Tool Both-side chamfered tool for tapping tool Both-side chamfered ●No necessity for the pitch attention. ●Good tapping performance for the closer to the edge. ●No gap exists between the tapped sheets bolted by screw. ※Attention for the weakening of the tightening torque for chamfered tapping. Tapping with both-side chamfering Tapping without both-side chamfering ■List of both-side chamfered tool (M3~M5) ■Effects ※For this tool order as special tool. Process of deburring 1.Slotting 10mm width 2.Deburring for slotted shape.  (AP100 is twice allocated) :Deburring tool Thickness 0.5t~3.2t Material Mild steel, Stainless steel, Aluminium Description Code No. A(½”) Upform set (Round) - A(½”) Upform set assy (Shape) - B(1¼”) Upform set assy (Round) - B(1¼”) Upform set assy (Shape) - Description A(½”) B(1¼”) Set assy - - Punch assy - - Die - - Application Material Tap type M3 M4 M5 Demension Φ2.75 Φ3.65 Φ4.60 Φ4.00 Φ5.20 Φ6.20 1.6 Φ2.90 2.0 Φ2.87 Φ3.90 Φ4.95 2.3 Φ2.85 Φ3.87 Φ4.91 3.2 Φ3.80 Φ4.80 Φ2.70 Φ3.60 Φ4.55 Φ4.00 Φ5.20 Φ6.20 1.5 Φ2.85 2.0 Φ3.65 Φ4.65 2.5 Φ4.60 3.0 Φ4.55 1.5 Φ3.00 2.0 Φ3.80 Φ4.80 2.5 Φ4.75 3.0 Φ4.75 Screw size Mild steel Stainless steel tap Finish size           ΦA Thickness Stainless steel 430 Pre-pierced hole diameter Pre-pierced hole diameter Stainless steel 304 Standard tap Chamfered Finish size          ΦA Thickness EM・V IPROS se rie s o n ly 36 Recommended pitch for deburring tool Φ2.0mm : 0.5mm~1.0mm The bigger pitch is the quicker process but deburring becomes rough. (Burr disappears)・・・See the picture below. Material:Mild steel 1.6t Tool :Deburring tool:Φ2.0 Punched tool : Φ20.0 CL0.3 Picture Magnified Magnified Picture Pitch Pitch Pitch 0.5mm Without deburring Pitch 1.0mm Pitch 0.7mm Explanation of deburring process Burr is deformed by deburring tool on both-side at same time. Formed burr may appear from along the punched side if deburred too much. Explanation No deburring Same width Deburring One side Deburring Deburring both-side by one process. Deburring one-side Type ■Pre-pierced hole diameter of Both-side chamfered tool for tapping tool (Reference) Unit:mm Finish size φA 120° Endless burring Endless offset High speed progressive form tool 37 114 B Size Endless beading Tool size Max. height H Min. corner R Form feed pitch 1.0mm B(1¼”) special tool Max. thickness 5.0mm 15mm radius Mild steel & AL 1.6mm Tool size Mild steel & AL 1.6mm Stainless steel 1.2mm Max. A Max. height H Min. P A x 1/3mm 30mm B(1¼”) special tool Max. thickness 10mm Tool size Applicable thickness t Mild steel, AL & Stainless steel Min. 0.5mm Max.1.6mm Max. A Min. corner 15mm 15mm radius Max. height H & angle 3.5mm at max. 60° *90° when offset value equals to material thickness t. B(1¼”) special tool Free size Free size R more than 15mm High-height forming is possible, such as endless offset and endless burring to any desired length. Contact Amada for other than specification below. 38 Max A = 15mm Max H = 3.5mm 60° H A H A P Max A = 10mm Max H = A x 1/3mm Min. P = 30mm B C A Min:4mm Min:6mm L bending bending Bending length To avoid burring form Down ward forming Up ward forming Inch bend tool                 special First bend Second bend Push the product at microjoint area Product separation Small bent parts can be completed within NCT process. 39 C 2 Size Work chute tool       special Micro-joint separation and sorting of small parts can be performed The microjoint breaking of small parts (about 65mm square), manually done in the past, can be now performed within the NC turret punch press. The ejected parts cab be separated from the slugs by the work selector function. Removal point Slug Products 5mm SQ punch separates the components Slug Component Tool size D(3½”) E(4½”) Max. size of components Max.65 SQ Max.85 SQ Joint cut tool 5mm SQ 5mm SQ 40 3 2 D 1 4 Size 2 E 1 ●Tooling size : A(½”) ●Processing direction : Downform ●Die:A to J (10pcs.) ●Punch tip : M2, M2.5, M2.6, M3, M4, M5, M6 ●Material thickness : 1.0 to 3.2mm (Mild steel)    (Holes in vinyl-covered aluminum cannot be countersunk) ※Each countersink hole size requires its own pre-piercing tooling. Benefits ●The punch height can be adjusted by one touch. ●The punch tip can be changed with a single wrench. Specifications ■Downform countersink tool set Downform countersink tool set ※Pd : Pre-pierced hole diameter.     ※ΦB and pre-pierced hole diameter are reference dimensions. [Reference data] Punch tip and die selection table  Mild steel Unit:mm ●Tooling size : B(1¼”) (common for long, air-blow,and standard specifications) ●Processing direction : Upform ●Applicable thread size (for cutting tap) : M2.6、M3、M4、M5、M6 ●Die height : 33.5mm ●Material Thickness : 0.8~2.3mm (Mild steel, Aluminium) ※Each size tool is required for pre-pierced hole. Benefits ●The punch height can be adjusted by one touch. ●The punch tip can be changed by one touch. ●The die tip can be changed easily. Specifications ■Burring tool set Burring tool set [Reference data] Punch tip selection table Mild steel・Aluminium (for Forming taps・Cutting taps) Unit:mm ※Pd : Pre-pierced hole diameter ※Pre-pierced hole diameter and burred hole height H are reference value. Burred hole height H decreases with increasing pre-pierced hole diameter and increase with decreasing pre-pierced hole diameter. The bigger size for pre-pierced hole diameter is, the lower the height is. The smaller size for pre-pierced hole diameter is, the higher the height is. Shape of burred hole ΦA H t 41 0.2mm ΦA ΦB t Shape of countersink hole Description Code No. Downform countersink tool set 36E030 t Die ΦB Pd t Die ΦB Pd t Die ΦB Pd t Die ΦB Pd t Die ΦB Pd t Die ΦB Pd t Die ΦB Pd 1.0 B 3.2 3.5 1.0 E 4.2 4.5 1.0 E 4.4 4.7 1.0 F 5.5 5.7 1.2 A 3.2 3.5 1.2 D 4.2 4.5 1.2 D 4.4 4.7 1.2 F 5.1 5.5 1.2 H 7.2 7.5 1.5 A 2.6 3.0 1.5 B 3.6 4.0 1.5 C 3.8 4.2 1.5 E 4.6 5.0 1.5 G 6.8 7.2 1.5 I 9.1 9.5 1.6 A 2.6 3.0 1.6 B 3.6 4.0 1.6 B 3.8 4.2 1.6 E 4.6 5.0 1.6 G 6.8 7.2 1.6 I 9.1 9.5 2.0 A 2.6 3.0 2.0 A 3.2 3.8 2.0 B 3.4 4.0 2.0 C 4.0 4.8 2.0 G 6.7 7.2 2.0 I 8.8 9.3 2.0 J 10.6 11.0 2.3 A 2.6 3.0 2.3 A 3.3 3.8 2.3 B 3.5 4.0 2.3 C 4.2 4.8 2.3 F 5.7 6.5 2.3 H 7.9 8.5 2.3 J 10.6 11.0 2.5 C 4.1 4.7 2.5 E 5.6 6.4 2.5 G 7.8 8.4 2.5 J 10.4 10.8 3.0 C 3.7 4.5 3.0 E 4.8 5.7 3.0 G 7.0 8.0 3.0 I 9.4 10.0 3.2 C 3.7 4.5 3.2 E 4.8 5.7 3.2 F 7.0 8.0 3.2 I 9.4 10.0 M4X0.7(ΦA=8.6) M5X0.8(M2X0.4(ΦA=4.3) M2.5X0.45(ΦA=5.3) M2.6X0.45(A=5.5) M3X0.5(A=6.4) ΦA=10.6) M6X1.0(ΦA=12.8) t Pd H Pd H Pd H Pd H Pd H Pd H M2.6 2.37 3.7 1.3 1.5 3.9 1.3 1.8 4.2 1.3 2.0 4.5 1.6 2.2 M3 2.75 3.9 1.3 1.7 4.2 1.3 2.0 4.5 1.6 2.1 5.0 1.6 2.4 M4 3.65 4.8 2.0 1.8 5.0 2.0 2.1 5.3 2.0 2.3 6.0 2.4 2.6 6.3 2.4 3.1 6.3 2.8 3.3 M5 4.60 6.0 2.4 2.4 6.3 2.4 2.6 6.8 3.0 2.9 7.3 3.0 3.3 7.3 3.2 3.6 M6 5.55 7.3 3.2 2.7 7.8 3.2 3.2 8.4 4.0 3.3 8.4 4.0 3.5 M2.6 2.21 3.3 1.3 1.5 3.6 1.3 1.8 3.6 1.3 2.0 3.6 1.6 2.2 M3 2.57 3.6 1.3 1.7 4.0 1.3 2.0 4.0 1.6 2.0 4.0 1.6 2.4 M4 3.40 4.8 2.0 1.8 4.8 2.0 2.0 4.8 2.0 2.2 5.1 2.3 2.5 5.1 2.3 3.0 5.1 2.5 3.2 M5 4.30 6.0 2.3 2.3 6.0 2.3 2.5 6.3 2.8 2.8 6.6 2.8 3.2 6.6 3.0 3.5 M6 5.10 7.0 3.0 2.6 7.2 3.0 3.1 7.4 3.8 3.2 7.4 3.8 3.4 Forming tap Cutting tap Type 1.6(AL1.5) 2.0 M size 2.3(Not for AL) Punch tip hole dia. Punch tip hole die Punch tip hole dia. Punch tip hole dia. Punch tip hole dia. Punch tip hole dia. 0.8 1.0 1.2 Reference value Reference value ΦA Reference value Reference value Reference value Reference value Description Code No. Burring tool set (forming tap) - Burring tool set (cutting tap) 37E040 A 12 Size B114 Size  A(½”) to E(4½”) Standard B(1¼”) Dummy dies with brushes that can be inserted in die stations of respective sizes in the lower turret. ■List of brush die ●Pass line:About 2mm above normal pass line ●Maximum material thickness:3.2mm (Mild steel) Long A(½”) and B(1¼”) The QS stripper is used in place of the QM stripper (made of metal) for materials likely to be dented, such as aluminium and decorative sheets. Made of plastic, it is effective in reducing dents. ■List of QS stripper Reduction of marks QS stripper air-blow hole machining jig Long A (½”) → B(1¼”)  Description Code No. Punch and die set 913500 Punch sleeve 913600 Die sleeve 913700 Specifications ■List of special sleeve ●Station size:B(1¼”) ●Tooling size:A(½”) ●Press capacity:Tonnage for A(½”) If a turret station is not available for a particular size of tooling, a special sleeve can be installed in a one-size larger turret station as adapter for the tooling. (The sleeve shown in the photo is used to install a A(½”) tool in a B(1¼”) station.) ※These special sleeves cannot be used in triple holder, and OCTO and APELIOⅡ200kN{20tonf}. ■List of Belleville spring & other springs Belleville springs have larger holding and stripping forces than coil springs. When a heavy-gauge sheet is punched, a Strip-miss phenomenon may occur. Belleville springs are effective in preventing the jamming phenomenon. When you use belleville springs for a punch, change the punch head and retainer collar for those compatible with the belleville springs. ※ “ Weak spring”is also available for reducing the  marking of light-gauge aluminium sheets. ※The punch head and the upper and lower retainers are available as unit. ※The guide and punch shown in the photo above are not included. QS stripper QS stripper air-blow hole machining jig Brush die Conversion sleeve Belleville spring Description Code No. A(½”) QS stripper (12 in pack) 911620 B(1¼”) QS stripper (12 in pack) 911640 QS stripper air-blow hole machining jig 911920 42 Hard Soft Brush die assy 80EF30 80EG30 Brush only 90EF30 90EG30 Brush die assy 80EF40 80EG40 Brush only 90EF40 90EG40 Brush die assy 80EF60 80EG60 Brush only (set as 5pcs.) 90EF60 90EG60 Brush die assy 80EF80 80EG80 Brush only 90EF80 90EG80 Brush die assy 80EF90 80EG90 Brush only 90EF90 90EG90 C(2") D(3½”) (Specify your dimensions) E(4½”) (Specify your dimensions) Code No. Description A(½”) B(1¼”) Long A(½”) to E(4½”) Free roller bearing dies and flat dummy dies that can be installed in die stations in the lower turret. They can be installed in unused stations to prevent an extremely thin sheet from drooping, to protect the bottom surface of the sheet against scratch, or to prevent jamming during downform forming. ■List of roller die and flat die Roller die and flat die A(½”) B(1¼”) C(2") D(3½”) E(4½”) 29EJ90 89EK30 89EK40 - - - 29EJ30 29EJ40 29EJ60 29EJ80 Tooling size Roller die Flat die Code No. Description Code No. B(1¼”) Belleville spring assy (including belleville retainer) 942140 B(1¼”) Retainer assy (including head) 942040 B(1¼”) Belleville spring (15 required for assy) 942240 A(½”) Std Al weak type spring 99E030 B(1¼”) Std Al weak type spring 99E040 C(2") Std Al weak type spring including head 99E060 D(3½”) Std Al weak type spring including head 99E080 E(4½”) Std Al weak type spring incliding head 99E090 A(½”) to E(4½”) ■List of felt Felt impregnated with lubricating oil (FS oil). It is installed in the bottom of a punch guide (or in the upper part of a stripper plate). It is effective in reducing the punching resistance of the punch edge, preventing the temperature rise, and preventing the entry of foreign body like metal powder. It also helps to extend the life of the punch. ※Be sure to use the high-load oil FS. ※Change the felt when the punch is reground. " 4 11 " 2 1 2" Felt(FS oil) Description Code No. FS oil (1L) 9 4 0 5 0 0 A(½”) Felt (set of 10) 9 4 0 0 2 0 B(1¼”) Felt (set of 10) 9 4 0 0 4 0 C(2") Felt (set of 10) 9 4 0 0 6 0 D(3½”) Felt (set of 10) 9 4 0 0 8 0 E(4½”) Felt (set of 10) 9 4 0 0 9 0 A(½”) and B(4½”) A(½”) and B(1¼”) ■List of shim keepers The Shim keeper is used to secure shims to the bottom of a reground die. Fitted with an appropriate height of shims, the shim keepers can be installed in the turret, removed from the turret, or stored on a shelf. ■Specifications A head seal has the shape and size of a punch, type of steel and other information written on itself and is applied to the head of the punch. It allows the type of each punch stored in the turret or rack to be known at a glance. ■Contents of head seal set A(½”) to E(4½”) Shims are available for A(½”) to E(4½”) dies and C(2”) to (4½”) punches. They are used to adjust the height of reground tools and the forming of parts. A(½”) to E(4½”) The slug ejector is plastic part attached to the punch tip to prevent slug pulling. ■List of slug ejectors Description ΦA(mm) H(mm) Code No. No. 1 (set of 30) 3.3 6.5 910010 No. 2 (set of 30) 6.3 10 910020 No. 3 (set of 30) 10.3 16 910030 A(½”) to E(4½”) The torques screws are used to fasten the stripper plate of standard guides. Shim keepers Shims Head seals Slug ejectors Torques screw ■List of shims ※Thickness :0.4mm, 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm and 2.0mm Die shim Code No. A(½”) 911000 B(1¼”) 913000 C(2") 914000 D(3½”) 915000 E(4½”) 916000 Punch shim Code No. C(2") 914400 D(3½”) 915500 E(4½”) 916600 A H Shim for A and B dies Shim for C punch Shim for C, D and E dies Shim for D and E punches PAT.2659656 Size A(½”) B(1¼”) Size Except Rectangle Rectangle C(2") Diagonal Φ47.5 B size max 50mm D(3½”) Diagonal Φ77.5 B size max 85mm E(4½”) Diagonal Φ97.5 B size max 110mm Inscribed Φ11 Inscribed Φ31 Maximum die hole diameter ■List of head seals ※Head seals cannot be used on machines equipped with a Type Ⅱ air-blow system. (whether or not a punch is an air-blow tool is identified according to the colour of its head). Description Code No. Head seal (7 sheets and marker) 911300 ■List of torques screw Description Code No. Long M4 SK03 (set of 40 screws and 2 wrenches) 998750 Short M3 SK17 (set of 40 screws and 2 wrenches) 998650 Short M4 SK17 (set of 40 screws and 2 wrenches) 998750 Torques screw (40pcs.) ※1. Apply the glue to the nail of shim keeper when Shim keeper is used on PDC machine or PV die to avoid the fall or the rotation of shim keeper from the die. ※2. Do not use Large size shim keeper on the PDC machine because shim keeper may drop from the die during the auto change. B size A size Ex:RE Torques wrench (2pcs.) ※Thickness :0.4mm, 0.6mm, 0.8mm and 1.0mm. Description Code No. A(½”) Shim keeper set as pack of 5 Contents : (Shim keeper 0.5mm + Spacer 0.2mm, 0.4mm) × 5 9 1 1 1 0 0 A(½”) Shim keeper as pack of 5 Contents : Shim keeper 0.5mm × 5 9 1 1 2 0 0 B(1¼”) Shim keeper set as pack of 5 Contents : (Shim keeper 0.5mm + Spacer 0.2mm, 0.4mm) × 5 9 1 3 3 0 0 B(1¼”) Shim keeper as pack of 5 Contents : Shim keeper 0.5mm × 5 9 1 3 4 0 0 C(2") Shim keeper set Contents : (Shim keeper 0.5mm + Spacer 0.2mm, 0.4mm) × 2 9 1 4 1 0 0 D(3½”) Shim keeper set Contents : (Shim keeper 0.5mm + Spacer 0.2mm, 0.4mm) × 2 9 1 5 1 0 0 E(4½”) Shim keeper set Contents : (Shim keeper 0.5mm + Spacer 0.2mm, 0.4mm) × 2 9 1 6 1 0 0 Number of seals 41 seals for A( ½”) size and 41 seals for B(1¼”) size, or 82 seals per sheet by 7 sheets = 574 seals [Sheets of plain seals] Yellow(round) 1, red(square) 1, blue(abround) 1, green(rectangle) 1, orange(others) 1, or total of 5 sheets [Sheets of printed seals] Yellow(round), Φ1.6 to Φ8.5(0.1 increments), Φ9.0 to Φ31.5(0.5 increments), or total of 2 sheets Oil-based marker 1 43 ■Method of height adjustment by head adjusting jig receiver Punch head pusher Note:In the type of slit method head, set the jig at 90°angle to the slit. Handle 3.Widen the gap of double head by rotating the jig handle. Torque is needed to widen the double head, so straighten the handle to rotate. Double head can be adjusted freely by rotating the head adjusting jig after confirming that lower head is 1mm~ 2mm down. 1. Set the tool on assembly jig or vice after removing guide. 2. Insert the receiver and pusher of jig into the head by aiming the slit of double head and rotating the handle. A(½”) and B(1¼”) The punch gripper is used to securely fix a punch without damaging it when adjusting the height of the punch, for example. Simply insert the punch in the punch gripper, and set the punch gripper in a vice. ■List of punch gripper Description Code No. Head adjusting jig 913800 Desceiption Code No. Long punch gripper - Short punch gipper - (for QS stripper) The QS pliers are a convenient dedicated tool for removing a guide from a spring unit and for removing a QS stripper (made of plastic) or QM stripper (made of metal) from the guide. Description Code No. QS pliers 911910 ■List of QS pliers This jig can simply adjust the height of a double punch head. Hold and clamp the head with the jig to move away the tapered portion of punch. Turn the entire head to adjust the punch height. ■List of head adjusting jig Head clamping portion (place head in this space) Clamping lever Adjusting lever Punch gripper Head adjusting jig QS pliers Short - - - 139.7mm (A(½”), B(1¼”)) Punch height Long - - - 207.5mm (A(½”), B(1¼”)) 4.Use this jig for punch body replacement. Step: Install the 1)retainer, 2)Spring and 3)Head on to punch body. Then tighten the head by hand. After that follow the above procedure to 2,3 by using head assemble jig. Finally miner turning is done for punch assembly. 44 Tool change time reduction ! Tool change can be performed efficiently by placing the necessary tool for the next set up on quick table from the tool rack. Station numbers to avoid miss install on to turrets. ※1. Station number differs by machine. ※2. Pay attention for the tooling weight balance when loading the tool. ※3. Some forming die cannot be placed on the shelves. ※4. When moving quick table to other place, handle carefully. ※5. Clean the shelves regularly and remove the slugs. Shelves for large station. Punch and die panels to avoid miss combination. ■Use of Quick table Tooling set up wagon TTooooll ssttoorraaggee QQuuiicckk ttaabbllee MMaacchhiinnee Operation 1) Pick up necessary tool from tool storage and relocate them on quick table. Operation 2) Set the tool on the machine. 45 Description Code No. Quick table 959000 ■List of Quick table Quick table A(½”) B(1¼”) 36 tool 14 tool Size Max loading weight Station numbers 58 station (Except C(2"), D(3½”), E(4½”)) Tool size Tool numbers to store (Total 50 tool) Width 925mm × Depth 500mm × Height 1230mm 200 Kg ■Specifications Type A ※With vinyl curtain Fix with chain or wire 1400 780 350 1230 Type C 780 350 1230 Type B 46 Description Code No. CC-140 956000 CC-204 957000 ■List of system rack ■List of compact cabinet ※Weight is 92 kg for Type A, 80 kg for Type B, and 72 kg for Type C. ※When you move a system rack, do not store tools in it. ※Use a forklift truck to move the system rack.      ※The top hooks are provided for fixing the system rack.    (Never use them for lifting the system rack.) ※Install the system rack on a flat floor. ← Type A + Type C ↓Type B ↑ CC - 140 ↑ CC - 204 [Tooling storing method] Punch Die ※Weight is 150 kg for both CC-140, CC-204. ※When you move a rack, do not store tools in it. ※Use a forklift truck to move the system rack. ※The top hooks are provided for fixing the system rack. (Never use them for lifting the system rack.) ※Install the system rack on a flat floor. ■Specifications Fix with chain or wire Tooling storage furniture System rack Compact cabinet ■Specifications Fix with chain or wire Fix with chain or wire  CC - 140 Vinyl curtain 1600 320 1200 CC - 204 Vinyl curtain 1600 1200 320 CC-140 Tooling size No. of punch No. of die Tiers 2~8 B(1¼”) 20 × 7 = 140 20 × 7 × 3 = 420 Tier 1 C(2") to E(4½”) CC-204 Tooling size No. of punch No. of die Tiers 6~9 A(½”) 31 × 4 = 124 31 × 4 × 3 = 372 Tiers 2~5 B(1¼”) 20 × 4 = 80 20 × 4 × 3 = 240 Tier 1 C(2") to E(4½”) 1 tier (free) 1 tier (free) Description Code No. Type A  (lower) 959010 Type B  (lower) 959020 Type C  (upper) 959030 Type A + Type C 959040 Type B + Type C 959050 Type A Tooling size No. of punch No. of die Tiers 3 & 4 A(½”) 31 × 2 = 62 31 × 2 × 3 = 186 Tiers 1 & 2 B(1¼”) 20 × 2 = 40 20 × 2 × 3 = 120 Type B Tooling size No. of punch No. of die Tiers 2 & 3 B(1¼”) 20 × 2 = 40 20 × 2 × 3 = 120 Tiers 1 C(2") to E(4½”) Type C Tooling size No. of punch No. of die Tiers 3 & 4 A(½”) 31 × 2 = 62 31 × 2 × 3 = 186 Tiers 1 & 2 B(1¼”) 20 × 2 = 40 20 × 2 × 3 = 120 1 tier (free) ■Specifications ※1. A transformer is separately required where supply voltage is other than AC200 / 220V. ※2. Prepare power cable and air hose (3/8”) to the machine.  ※3. Standard accessory are filter (2pcs. for 1 change) and Grinding wheel. Jigs are Optional. 47 Small to large NCT tools of any shapes can be automatically ground, so that sharp edges can always produce the high quality components. Grinding feed by a high-performance AC servo motor can effortlessly grind even small-diameter punches at high speed and with high accuracy without breaking them. Grinding of almost any tool can be completed in a matter of a few minutes, including setup. ●Automatic detection of grinding position by contact of conductive wheel. ●Setting of grinding amount in 0.01mm increments by digital switch. ●Rotating beacon light tower for seeing operating condition at glance. ●Large front door for ease of setting. Automatic tool grinding machine TOGUⅢ Special jig is used to grind small-diameter die Punch need not be disassembled, and guide alone is removed Roof top shape (with shear angle) can also be ground A(½”) to E(4½”) die A(½”) to B(1¼”) punch C(2”) to E(4½”) punch Automatic operation cycle of TOGUⅢ Set the grinding amount, and press the start button. The grinding wheel starts rotating and lowers at middle speed until it touches the tooling. When the grinding wheel (conductive wheel) contacts the tooling, an electrical signal flows to detect the grinding position. The grinding operation is then started. The grinding wheel grinds the tooling to the amount digitally set from the contact position. When it completes the finish grinding of the tooling, the grinding wheel rises at high speed and stops at the upper end. Grinding wheel CBN Φ135mm Maximum tooling diameter Φ160mm Minimum diameter to grind Φ1.51 (guarantee) Maximum grinding amount 0.99mm Maximum height 150mm (When E(4½”) Shear angle device is used) Minimum height Scroll chuck height Supply voltage 3 Phase AC200V (50 / 60 Hz) Electric power consumption 2.5 kVA Air supply 1700L / min (at 0.5MPa) Machine dimensions 830 W × 1863 H × 800 D mm Mass of machine 480 Kg (excluding transformer) Description Code No. Die jig for A(½”) and B(1¼”) station (Long and Short common) 86200007 (Parts code) C(2") shear-angles punch body sleeve (Long and Short common) 86200005 (Parts code) D(3½”) shear-angled punch body sleeve (Long and Short common) 86200009 (Parts code) E(4½”) shear-angled punch body jig (Long) 86200008 (Parts code) Jig for α blade punch (D(3½”) and E(4½”) common) TG3520 (Tooling code) Short A(½”) and B(1¼”) punch body spacer 86000018 (Parts code)  Grinding wheel 86279819 (Parts code)  Dresser 86279884 (Parts code)  Dresser holder 86091856 (Parts code)  Filter (2pcs. as a pair) 86279844 (Parts code) ■Jig combination for shear angle on punch body ■List of accessories jigs (With machine) ■Required space for TOGUⅢ installation 48 ※Order the jig as machine parts except jig for α blade guide.   Ex1. C(2”) shear-angled punch Ex2. D(3½”) shear-angled punch Ex3. E(4½”) shear-angled punch E(4½”) shear-angled punch body jig E(4½”) shear-angled punch body jig C(2”) shear-angled punch body sleeve E(4½”) shear-angled punch body jig D(3½”) shear-angled punch body sleeve Ex4. D(3½”), E(4½”) α blade punch Dresser Dresser holder E(4½”) shear-angled punch body jig α blade punch jig Front view Side view Maintenance space 250mm Height 1863mm When Panel is opened 1930mm Maintenance space 800mm 600mm Maintenance space 830mm 600mm Maintenance space 500mm ■Coolant Togu grinding oil (AMADA special oil) ■List of air-blow oil Each time the NCT hits the tooling, the air-blow system automatically cleans and lubricates the tooling to prevent any punching problems. The air-blow system injects air into the tooling as the NCT (NCT turret punch press) punches the material. It also delivers an oil mist in any desired cycle to suit the processing condition of the material. The air-blow system ejects slugs and foreign body, efficiently cools and lubricates the turret bore and tooling, prevents problems, and greatly improves tooling life and part quality. ●Operation mode (Air-blow ON・OFF) is selected as bellow.    1. Auto mode:Actuate air-blow unit automatically by sensing air pressure to the air-blow type tool.    2. M code mode:Actuate air-blow unit by M code in the NC program. ●Settable for discharge cycle ●Oil discharge adjustable to optimum amount ●Low oil warning lamp installed ●Oil is drawn from a separate pail or the    like to provide automatic operation over a  long period of time. ●A filter is installed in the oil line to remove  foreign body from oil. ●The amount of oil remaining in a separate  oil container can be optionally monitored (low oil warning lamp lit) Prevention of contamination with foreign body Increase in tooling life by more than 2.5 times longer Protection for Galling Improvement in productivity Reduction of rejected parts Reducation of slug pulling Reduction of strip failures Reduction of fine needle pulling Maintenance of hole accuracy (Reduction of droop and burrs) Air-blow system V・EX Automatic oil supply unit 49 Automatic tooling identification by pressure switch complied to CE marking Air-blow system V・Ex ■Benefits of air-blow system Description Code No. Air-blow oil, machining, 32C ※1 (20L・ Pail) 999610 Air-blow oil, machining, 32C ※1 (4L can) 999640 Air-blow oil, drying, 18C ※2 (20L・pail) 999620 Air-blow oil, drying, 18C ※2 (4L can) 999630 Air-blow oil, noncombustible AML-46 ※3 (20L・pail) 999670 Air-blow oil, noncombustible AML-46 ※3 (4L can) 999680 Solenoid unit Oil tank unit Striker ※1. Base Mechanical oil #32 improved lubrication and cutting performance. ※2. Higher viscosity than mechanical oil #32 and easy disappear by heat. ※3. Developed oil for laser machine, high non-flammable avoiding the fire catch. 50 ●A component that is produced by the combination of standard shape tools can be produced by a single special shape tool in shorter time and with higher accuracy. ●If you find in the figures below a shape similar to that of your part, specify your dimensions of the shape. ●When you place an order, attach drawings as much as possible to prevent errors. ●Be sure to specify the key location (processing direction). ●Shear proof (Punch with heel) is recommended for edge notching. ■Semi-standard tool list ※When required shape is not found in the table, contact AMADA. ※Power vacuum die may not be available by the shape. Special shape tooling (Semi-standard tooling) Group Ⅰ Group Ⅱ Group Ⅲ Tool type Size Group Set assy SKD Air-blow Set assy SKH Punch body SKD Air-blow Punch body SKH Die Group Ⅰ - - - - - Group Ⅱ - - - - - Group Ⅲ - - - - - Group Ⅰ - - - - - Group Ⅱ - - - - - Group Ⅲ - - - - - Group Ⅰ - - - - - Group Ⅱ - - - - - Group Ⅲ - - - - - Group Ⅰ - - - - - Group Ⅱ - - - - - Group Ⅲ - - - - - Group Ⅰ - - - - - Group Ⅱ - - - - - Group Ⅲ - - - - - Thick Turret (03) A (1/2") B (1 1/4") C (2") D (3 1/2") E (4 1/2") ■Punching tool steel type and features Table1.Comparison of tool steel 51 ■ Maximum allowable tonnage & tool punch size (Punch tonnage equivalent ・maximum diameter of punch that can be used) ※1. ( ) shows reference value. ※2. All calculation is based up on shear strength Mild steel :400N / mm2 stainless steel : 600N / mm2. Cautions and instructions about tooling Before you use tooling, carefully read the operator’s manual of the machine, and tooling as specified in the manual. Unless you observe the cautions described below, the tooling or parts may break, resulting in the risk of personal injury. 1. Use Amada genuine tooling on Amada turret punch press (NCT). Use of other than AMADA made, leads to tool and machine trouble. 2. Before the start of the day’s work, be sure to check the tooling. If the tooling is chipped, cracked, deformed, or abnormally worn, do not use it. 3. The tools described in this brochure are manufactured for use on a numerically controlled turret punch press (NCT). Never use them for any other purposes. 4. Never modify or machine the tooling by yourself. Such modification or machining is very dangerous. 5. Do not use the tooling in excess of their maximum allowable tonnage (see the first below) . Otherwise the tooling may break. ! WARNING Tool size Type Maximum allowable tonnage Material Mild steel Stainless steel Mild steel Stainless steel Mild steel Stainless steel Mild steel Stainless steel 1.0 Φ12.7 Φ12.7 Φ12.7 Φ12.7 Φ31.7 Φ31.7 Φ30.0 Φ30.0 2.0 Φ12.7 Φ12.7 Φ12.7 Φ11.5 Φ31.7 Φ31.7 Φ30.0 Φ30.0 3.0 Φ12.7 Φ10.5 Φ12.0 Φ8.0 Φ31.7 Φ30.0 Φ30.0 Φ28.0 4.0 Φ11.5 Φ8.0 Φ9.0 NG Φ31.7 Φ22.5 Φ30.0 Φ25.0 5.0 Φ9.5 NG Φ7.0 NG Φ27.0 Φ18.0 Φ25.5 Φ17.0 6.0 Φ8.0 NG NG NG Φ23.0 Φ15.0 Φ21.0 Φ14.0 Material Thickness (mm) 170 kN (17 tonf) A (½”) B (1¼”) Original style Air-blow Original style 60 kN (6 tonf) 45 kN (4.5 tonf) Air-blow 160 kN (16 tonf) Mild steel Stainless steel Aluminum Max. material thickness (Recommended) less than 6.0mm adhesive wear resistance less than 3.0mm adhesive wear resistance less than 6.0mm adhesive wear resistance Hardness Body material : HRc 65 ( HV830 ) Coated surface : HV3000 up to 3500 Feature Max. material thickness (Recommended) less than 4.5mm adhesive wear resistance less than 3.0mm adhesive wear resistance less than 4.5mm adhesive wear resistance Hardness Surface hardness HV900 up to 1000 Feature Max. material thickness (Recommended) less than 4.5mm less than 3.0mm less than 4.5mm Hardness HRc 63 ( HV770 ) Feature Max. material thickness (Recommended) less than 2.3mm suitable for less hit number and single punching less than 2.3mm Hardness HRc 60 ( HV700 ) Feature SKH SKD Most popular alloyed tool steel. Suitable for single punching at low cost. Steel Material to be punched type APH SKH-F Durability Nitrided ( named as F-deal ) high speed steel. Its surface has much abrasive-wear resistantce than SKD and SKH. Suitable to notch and slot adhesive wear materials like aluminum & heavy duty plate. High speed tool steel. Higher hardness & toughness with abrasive wear resistance. Much durable than SKD for slotting and notching. Amada's original powder metallurgy gives uniform grain structurer. It provides high hardness, toughness, impact strength and wear resistance. Low friction coefficient provides trouble free productivity through longer punch life. long life Low cost 52 ・Definition of AC servo motor NCT and hydraulic NCT is that the machine of which stroke of striker can be controlled by parameter. ・Definition of Mechanical NCT is that the machine like PEGA, COMA, ARIES of which stroke of striker is fixed. ・The values of tooling clearance in the table above are those of two-side clearance. The punch-to-die clearance (one-side clearance) is a half of the corresponding value in the table. ●Tonnage calculation examples Attention : minimum diameter size has a smaller proof tonnage on the punch edge and lead to the punch break. Material thickness (mm) Tensile strength (N / mm2) P = A×τ×t÷1000 Punching force (kN) Cut contour length (mm) Ex1. Mild steel 2.3t Φ23.5 Required tonnage = Φ23.5×3.14×400×2.3 = 67.9kN 1000 EX2. Aluminium 1.5t RE 10×50 Required tonnage = (10+10+50+50) ×200×1.5 = 36kN 1000 EX3. Aluminium 1.5t Obround 10×50 Required tonnage = ({3.14×Φ10} + {40+50}) ×200×1.5 = 33.4kN 1000 ■Table of recommended die clearance (reference values) ●Shape reference point(※) of standard tooling Dimension A = Short-side dimension Dimension B = Long-side dimension ■Shape, size, and key angle Material type Tensile strengthτ[N/mm2] Mild steel 400 Aluminium 200 Stainless steel 600 Material type Guarantee Mild steel t × 1.0 Aluminium t × 1.0 Stainless steel t × 2.0 NCT drive type Material type / Material thickness 0.8 1.0 1.5 2.0 2.5 3.0 3.2 3.5 4.0 4.5 Cold-rolled mild steel 0.15~0.20 0.20~0.25 0.30~0.38 0.40~0.50 0.50~0.63 0.60~0.75 0.64~0.80 0.70~0.88 0.80~1.00 0.90~1.13 Aluminium 0.15~0.16 0.15~0.20 0.23~0.30 0.30~0.40 0.38~0.50 0.45~0.60 0.48~0.64 0.53~0.70 0.60~0.80 0.68~0.90 Stainless steel 0.20~0.24 0.25~0.30 0.38~0.45 0.50~0.60 0.63~0.75 0.75~0.90 0.80~0.96 0.88~1.05 1.00~1.20 1.13~1.35 Cold-rolled mild steel 0.15 0.15~0.18 0.18~0.27 0.24~0.36 0.30~0.45 0.36~0.54 0.38~0.58 0.42~0.63 0.48~0.72 0.54~0.81 Aluminium 0.15 0.15~0.16 0.15~0.24 0.20~0.32 0.25~0.40 0.30~0.48 0.32~0.51 0.35~0.56 0.40~0.64 0.45~0.72 Stainless steel 0.15~0.18 0.15~0.22 0.21~0.33 0.28~0.44 0.35~0.55 0.42~0.66 0.45~0.70 0.49~0.77 0.56~0.88 0.63~0.99 Hydraulic Mechanical 5.0 5.5 6.0 1.00~1.25 1.10~1.38 1.20~1.50 0.75~1.00 0.83~1.10 0.90~1.20 - - - 0.60~0.90 0.66~0.99 0.72~1.08 0.50~0.80 0.55~0.88 0.60~0.96 - - - ●Reference point(※) for tooling with key angle ■Punching force calculation method ■Minimum punchable hole diameter 01.Round 02.Square 03.Obround 04.Rectangle 06.Double D 07.Single D C 2" Alpha Guide assy 53 Cap Screw (M8 x 25) x 3 ② Oil Nipple (3/16) ① Punch Head ① Spring Cover ③ Name Plate Sticker ③ Disk Spring x 16 ④ Air-blow Draw Bolt (M14 x 70) ⑦ Spring Pin (SSPSR3-6) ⑥ Knock Pin (MS3-20) ⑥ Retainer Collar ⑥ Washer M12 ⑧ Lock Button ⑨ Knock Pin (MS3-10) ⑨ Low Head Cap Screw (CBSS4-6) x 2 ⑨ Coil Spring (WL5-15) x 2 ⑨ Punch Driver (A) ⑤ Punch Driver (B) ⑤ Ejector Spring No. 2 x 2 ⑤ Cap Screw (M3 x 15) ⑤ Adjust Mark ⑤ 2" Guide Key ⑩ Set Screw (M5 x 8) x 2 ⑩ Set Screw (M4 x 6) x 4 ⑫ Washer x 4 ⑫ S.P. Plate Spring x 4 ⑫ Stripper Clamp Spring x 4 ⑫ 2" Guide ⑪ 2"Alpha guide SP plate spring pack ⑭ Cap Screw M12 x 75 ⑧ Screw Plug (MSWZ6) ⑪ Steel Ball (3mm) x 4 ⑪ Coil Spring (WB3-10) ⑪ Ring Clamp ⑪ Coil Spring (WF4-10) ⑬ Stopper ⑬ Pin (P4-12D) ⑬ C 2" Alpha Guide assy Part No. Description DWG No. Code No. Q'ty 2" Alpha Guide assy with cap screw set #8 5808803 90743E 1 2" Apha Guide Parts 1 Punch Head set 907460 1 Punch Head 5808808 1 Oil Nipple 3/16 1 2 Cap Screw M8X25 907470 3 3 Spring Cover set 907480 1 Spring Cover 5808814 1 Name Plate Sticker 5808815 1 4 Disk Spring 5808092 907490 16 5 Punch Driver set 907500 1 Punch Driver (A) 5808805 1 Punch Driver (B) 5808806 1 Adjust Mark 5808810 1 Cap Screw M3 x 15 M3X15 1 Ejector Spring No. 2 5510881 A 2 6 Retainer Collar set 907510 1 Retainer Collar 5808807 1 Knock Pin MS3-20 1 Spring Pin SSPSR3-6 1 7 Air-blow Draw Bolt (M14 x 70) 5522712 907520 1 1~8 2" Alpha Guide Spring Unit 907540 1 9 Lock Button set 907550 1 Lock Button 5808812 1 Knock Pin MS3-10 1 Coil Spring WL5-15 2 Low Head Cap Screw CBSS4-6 2 10 2" Guide Key set 907560 1 2" Guide Key 5808613 1 Set Screw (M5 x 8) M5X8 2 11 2" Guide Body set 907570 1 2" Guide Body 5808804 1 Ring Clamp 5808809 1 Steel Ball (3mm) 4 Knock Pin MS3-6 1 Coil Spring WB3-10 1 Screw Plug MSWZ6 2 12 Stripper Clamp Spring set 907450 1 Stripper Clamp Spring 5808813 4 SP Plate Spring 5808816 4 Washer 5808306 A 4 Set Screw (M4 x 6) M4X6 4 13 Stopper set 907590 1 Stopper 5808811 1 Coil Spring WF4-10 1 Pin P4-12D 1 9~13 2" Alpha Guide Guide Unit 907600 1 14 2" Guide assy SP Plate Spring Package 907450 1 54 D 3½” Alpha Guide assy 55 Cap Screw (M8 x 20) x 4 ② Oil Nipple (3/16) ① 3-1/2" & 4-1/2" Alpha Guide Punch Head ① 3-1/2" & 4-1/2" Alpha Guide Disk Spring x 9 ④ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) ⑤ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (B) ⑤ Knock Pin (MS4-10) ⑤ Ejector Spring (5510881A) x 2 ⑤ Alpha Guide Spring Cover ③ 3-1/2" & 4-1/2" Name Plate Sticker ③ Stopper Pin ③ Lock Ring ③ Retainer ⑥ 3-1/2“ Alpha Guide Lock Button ⑪ Spring (WL5-15) ⑪ Knock Pin (MS3-25) ⑪ 3-1/2" & 4-1/2" Alpha Guide Lock Piece ⑪ Air-blow Drawer Bolt (M14 x 80) ⑦ 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key ⑧ Screw (M5 x 30) x 2 ⑧ 3-1/2" Alpha Guide Body ⑩ Lifter Pin X 4 ⑩ Spring (WB3-10) x 4 ⑩ Button x 4 ⑩ Cap Screw (M12 x 85) ⑨ Knock Pin (MS4-6) ⑩ Washer M12 ⑨ Release Button X 4 ⑩ Spring (WF4-10) x 8 ⑩ Knock Pin (MS1.5-8) x 4 ⑩ Plug x 4 ⑩ 3-1/2" Alpha Guide Adapter ⑫ Set Screw x 4 ⑫ Stripper Clamp Spring x 4 ⑫ 3-1/2" & 4-1/2" Alpha Guide SP Spring Package ⑬ Screw Plug ⑫ Details of Lock & Release button 56 D 3½” Alpha Guide assy Part No. Description DWG No. Code No. Q'ty 3-1/2" Alpha Guide assy with adapter #12 + cap screw se t#9 90719E 1 3-1/2" Alpha Guide assy + cap screw set #9 (without adapter) 5808711 K 90713E 1 3-1/2" Alpha Guide Parts 1 3-1/2" & 4-1/2" Alpha Guide Punch Head set 907630 1 3-1/2" & 4-1/2" Alpha Guide Punch Head 5808715 A 1 Oil Nipple 3/16 1 2 Cap Screw (M8 x 20) M8X20 907640 4 3 3-1/2" & 4-1/2" Alpha Guide Spring Cover set 907650 1 Alpha Guide Spring Cover 5808717 1 Stopper Pin 5808724 1 Lock Ring 5808725 1 3-1/2" & 4-1/2" Alpha Guide Name Plate Sticker 5808832 1 4 3-1/2" & 4-1/2" Alpha Guide Disk Spring 5808718 907660 9 5 3-1/2" Alpha Guide Punch Driver set 907670 1 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) 5808713 1 Knock Pin MS4-10 1 3-1/2" Alpha Guide Punch Driver (B) 5808888 1 Ejector Spring 5510881 A 2 6 Retainer 5808716 907680 1 7 Air-blow Drawer Bolt (M14 x 80) 5808732 907690 1 8 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key with screws 908700 1 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key 5808879 1 Cap Screw (M5 x 30) M5X15 2 9 Cap Screw set 907740 1 Cap Screw (M12 x 85) M12X85 1 Washer M12 5808723 1 10 3-1/2" Alpha Guide Body set 907750 1 3-1/2" Alpha Guide Body 5808712 1 Knok Pin MS4-6 1 Button 5808828 4 Release Button 5808829 8 Spring WF4-10 4 Spring WB3-10 4 Knoc Pin MS1.5-8 4 Knock Pin MS2-6 4 Plug 5808731 4 11 3-1/2" Alpha Guide Lock Button set 907760 1 3-1/2" & 4-1/2" Alpha Guide Lock Piece 5808830 1 3-1/2" Alpha Guide Lock Button 5808831 1 Spring WL5-15 1 Knock Pin MS3-25 1 12 3-1/2" Alpha Guide Adapter set 907170 1 3-1/2" Alpha Guide Adapter 5808727 1 Stripper Clamp Spring 5808730 4 Set Screw 5526780 4 Screw Plug MSWZ6 2 13 3-1/2" Alpha Guide SP Spring Package 9 0 7 7 8 0 1 E 4½” Alpha Guide assy Cap Screw (M8 x 20) x 4 ② Oil Nipple (3/16) ① 3-1/2" & 4-1/2" Alpha Guide Punch Head ① 3-1/2" & 4-1/2" Alpha Guide Disk Spring x 9 ④ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) ⑤ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (B) ⑤ Knock Pin (MS4-10) ⑤ Ejector Spring (5510881A) x 2 ⑤ Alpha Guide Spring Cover ③ 3-1/2" & 4-1/2" Name Plate Sticker ③ Stopper Pin ③ Lock Ring ③ Retainer ⑥ 4-1/2" Alpha Guide Lock Button ⑪ Spring (WL5-15) ⑪ Knock Pin (MS3-25) ⑪ 31/2" & 41/2" Alpha Guide Lock Piece ⑪ Air-blow Drawer Bolt (M14 x 80) ⑦ 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key ⑧ Screw (M5 x 15) x 2 ⑧ Pin x 4 ⑩ 4-1/2" Alpha Guide Body ⑩ Knock Pin (MS2-6) x 4 ⑩ Spring (WB3-10) x 4 ⑩ Release Button x 4 ⑩ Knock Pin (MS4-6) ⑩ Cap Screw (M12 x 85) ⑨ Washer M12 ⑨ Spring (WF4-10) x 8 ⑩ Knock Pin (MS1.5-8) x 4 ⑩ Plug x 4 ⑩ 4-1/2" Alpha Guide Adapter ⑫ Set Screw x 4 ⑫ 3-1/2" & 4-1/2" Alpha Guide SP Spring Package ⑬ Stripper Camp Spring x 4 ⑫ Screw Plug ⑫ Details of Lock & Release button 57 E 4½” Alpha Guide assy Part No. Description DWG No. Code No. Q'ty 4-1/2" Alpha Guide assy with adapter #12 + cap screw set #9 90720E 1 4-1/2" Alpha Guide assy + cap screw set #9 (without adapter) 5808740 K 90714E 1 4-1/2" Alpha Guide Parts 1 3-1/2" & 4-1/2" Alpha Guide Punch Head set 907630 1 3-1/2" & 4-1/2" Alpha Guide Punch Head 5808715 A 1 Oil Nipple 3/16 1 2 Cap Screw (M8 x 20) M8X20 907640 4 3 3-1/2" & 4-1/2" Alpha Guide Spring Cover set 907650 1 Alpha Guide Spring Cover 5808717 1 Stopper Pin 5808724 1 Lock Ring 5808725 1 3-1/2" & 4-1/2" Alpha Guide Name Plate Sticker 5808832 1 4 3-1/2" & 4-1/2" Alpha Guide Disk Spring 5808718 907660 9 5 4-1/2" Alpha Guide Punch Driver set 907800 1 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) 5808713 1 Knock Pin MS4-10 1 4-1/2" Alpha Guide Punch Driver (B) 5808890 1 Ejector Spring 5510881 A 2 6 Retainer 5808716 907680 1 7 Air-blow Drawer Bolt (M14 x 80) 5808732 907690 1 8 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key with screws 908700 1 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key 5808879 1 Cap Screw (M5 x 15) M5X15 2 9 Cap Screw set 907740 1 Cap Screw (M12 x 85) M12X85 1 Washer M12 5808723 1 10 4-1/2" Alpha Guide Body set 907810 1 4-1/2" Alpha Guide Body 5808800 A 1 Pin 5501067 A 1 Knok Pin MS4-6 1 Button 5808828 4 Release Button 5808829 8 Spring WF4-10 4 Spring WB3-10 4 Knoc Pin MS1.5-8 4 Knock Pin MS2-6 4 Plug 5808731 4 11 4-1/2" Alpha Guide Lock Button set 907820 1 3-1/2" & 4-1/2" Alpha Guide Lock Piece 5808830 1 4-1/2" Alpha Guide Lock Button 5808832 1 Spring WL5-15 1 Knock Pin MS3-25 1 12 4-1/2" Alpha Guide Adapter set 907180 1 4-1/2" Alpha Guide Adapter 5808727 1 Stripper Clamp Spring 5808730 4 Set Screw 5526780 4 Screw Plug MSWZ6 2 13 3-1/2" & 4-1/2" Alpha Guide SP Spring Package 9 0 7 7 8 0 1 58 C 2" Alpha Sheet Saver Guide assy 59 Cap Screw (M8 x 25) x 3 ② Oil Nipple (3/16) ① Punch Head ① Spring Cover ③ Name Plate Sticker ③ Disk Spring x 16 ④ Air-blow Draw Bolt (M14 x 70) ⑦ Spring Pin (SSPSR3-6) ⑥ Knock Pin (MS3-20) ⑥ Retainer Collar ⑥ Cap Screw M12 x 75 ⑧ Washer M12 ⑧ Lock Button ⑨ Knock Pin (MS3-10) ⑨ Low Head Cap Screw (CBSS4-6) x 2 ⑨ Coil Spring (WL5-15) x 2 ⑨ Punch Driver (A) ⑤ Ejector Spring No. 2 x 2 ⑤ Punch Driver (B) ⑤ Cap Screw (M3 x 15) ⑤ Adjust Mark ⑤ 2" Guide Key ⑩ Set Screw (M5 x 8) x 2 ⑩ 2" Sheet Saver Guide Body ⑪ Screw Plug (MSWZ6) ⑪ Straight Pin (Φ5m6 X14) ⑪ Spring Bolt(M5x20)x4 ⑪ C 2" Alpha Sheet Saver Guide assy Part No. Description DWG No. Code No. Q'ty 2" Alpha Sheet saver Guide assy + capscrew set #8 5808817 90744E 1 2" Apha Sheet Saver Guide Parts 1 Punch Head set 907460 1 Punch Head 5808808 1 Oil Nipple 3/16 1 2 Cap Screw M8X25 907470 3 3 Spring Cover set 907480 1 Spring Cover set 5808814 1 Name Plate Sticker 5808815 1 4 Disk Spring 5808092 907490 16 5 Punch Driver set 907500 1 Punch Driver (A) 5808805 1 Punch Driver (B) 5808806 1 Adjust Mark 5808810 1 Cap Screw M3 x 15 M3X15 1 Ejector Spring No. 2 5510881 A 2 6 Retainer Collar set 907510 1 Retainer Collar set 5808807 1 Knock Pin MS3-20 1 Spring Pin SSPSR3-6 1 7 Air-blow Draw Bolt (M14 x 70) 5522712 907520 1 8 Cap Screw set 907530 1 Cap Screw M12 x 75 M12X75 1 Washer M12 5808723 1 1-8 2" Alpha Guide Spring Unit 907540 1 9 Lock Button set 907550 1 Lock Button 5808812 1 Knock Pin MS3-10 1 Coil Spring WL5-15 2 Low Head Cap Screw CBSS4-6 2 10 Guide Key set 907560 1 2" Guide Key 5808613 908430 1 Set Screw (M5 x 8) M5X8 999300 2 11 2" Alpha Sheet Saver Guide Body set 907610 1 2" Alpha Sheet Saver Guide Body 5808818 1 Straight Pin(φ5m6X14L) 1 Spring Bolt (M5 X 20) 4 Screw Plug MSWZ6 2 60 D 3½” Alpha Blade Guide assy Cap Screw (M8x20)x4 ② Oil Nipple (3/16) ① 3-1/2" & 4-1/2" Alpha Guide Punch Head ① 3-1/2" & 4-1/2" Alpha Guide Disk Spring x 9  ④ Alpha Guide Spring Cover  ③ 3-1/2" & 4-1/2" Alpha Blade Guide Name Plate Sticker  ③ Stopper Pin ③ Lock Ring ③ Retainer⑥ 3-1/2" & 4-/12" Alpha Guide Lock Piece ⑨ 3-1/2" Alpha Guide Lock Button ⑨ Spring (WL5-15) ⑨ Knock Pin (MS3-25) ⑨ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) ⑤ Knock Pin (MS4-10) ⑤ Ejector Spring ⑤ 3-1/2" Alpha Guide Punch Driver (B) ⑤ 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key ⑦ Cap C5(THK) x2 ⑦ Cap Screw (M5 x 20) ⑦ 3-1/2" Alpha Blade Punch Body ⑤ Pin ⑤ Cap Screw (M12 x 30) ⑤ 3-1/2" Alpha Guide Body ⑧ Knock Pin (MS2-6) x 4 ⑧ Spring (WB3-10) x 4 ⑧ Release Button⑧ Knock Pin (MS4-6) ⑧ Button x 4 ⑧ Spring (WF4-10) x 8 ⑧ Knock Pin (MS1.5-8) x 4 ⑧ Plug x 4 ⑧ 3-1/2" Alpha Guide Adapter ⑩ Set Screw x 4 ⑩ 3-1/2" & 4-1/2" Alpha Guide Spring Package ⑪ Stripper Clamp Spring ⑩ Screw Plug (MSWZ6) x 2 ⑩ Details of Lock & Release button 61 D 3½” Alpha Blade Guide assy Part No. Description DWG No. Code No. Q'ty 3-1/2" Alpha Blade Guide assy with adapter 90721E 1 3-1/2" Alpha Blade Guide assy (without adapter) 5808735 F 90715E 1 3-1/2" Alpha Blade Guide Parts 1 3-1/2" & 4-1/2" Alpha Guide Punch Head set 907630 1 3-1/2" & 4-1/2" Alpha Guide Punch Head 5808715 A 1 Oil Nipple 3/16 1 2 Cap Screw (M8 x 20) M8X20 907640 4 3 3-1/2" & 4-1/2" Alpha Guide Spring Cover set 907650 1 Alpha Guide Spring Cover 5808717 1 Stopper Pin 5808724 1 Lock Ring 5808725 1 3-1/2" & 4-1/2" Alpha Blade Guide Name Plate Sticker 5808833 1 4 3-1/2" & 4-1/2" Alpha Guide Disk Spring 5808718 907660 9 5 3-1/2" Alpha Blade Punch Body set 907770 1 3-1/2" Alpha Blade Punch Body 5808737 A 1 Pin 5546205 B 1 Cap Screw (M12 x 30) M12 x 30 1 Cap Screw (M6 x 25) M6 x 25 4 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) 5808713 1 Knock Pin MS4-10 1 3-1/2" Alpha Guide Punch Driver (B) 5808736 A 1 Ejector Spring 5510881 A 2 6 Retainer 5808716 907680 1 7 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key set with screw & cap 908720 2 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key 5808876 2 Cap Screw (M5 x 20) M5X20 2 Cap C5 (THK) 2 8 3-1/2" Alpha Guide Body set 907750 1 3-1/2" Alpha Guide Body 5808712 1 Knock Pin MS4-6 1 Button 5808828 4 Release Button 5808829 8 Spring WF4-10 4 Spring WB3-10 4 Knock Pin MS1.5-8 4 Knock Pin MS2-6 4 Plug 5808731 4 9 3-1/2" Alpha Guide Lock Button set 907760 1 3-1/2" & 4-1/2" Alpha Guide Lock Piece 5808830 1 3-1/2" Alpha Guide Lock Button 5808730 1 Spring WL5-15 1 Knock Pin MS3-25 1 10 3-1/2" Alpha Guide Adapter set 907170 1 3-1/2" Alpha Guide Adapter 5808727 1 Stripper Clamp Spring 5808730 4 Set Screw 5526780 4 Screw Plug MSWZ6 2 11 3-1/2" Alpha Guide SP Spring Package 907780 1 62 E 4½” Alpha Blade Guide assy Cap Screw (M8 x 20) x 4 ② Oil Nipple (3/16) ① 3-1/2" & 4-1/2" Alpha Guide Punch Head ① 3-1/2" & 4-1/2" Alpha Guide Disk Spring x 9 ④ 3-1/2" & 4-1/2" Alpha Guide Spring Cover ③ 3-1/2" & 4-1/2" Alpha Guide Name Plate Sticker ③ Stopper Pin ③ Lock Ring ③ Retainer ⑥ 4-1/2" Alpha Guide Lock Piece ⑨ 4-1/2" Alpha Guide Lock Button ⑨ Spring (WL5-15) ⑨ Knock Pin (MS3-25) ⑨ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) ⑤ Knock Pin (MS4-10) ⑤ 3-1/2" & 4-1/2" Alpha Guide Punch Driver (B) ⑤ Ejector Spring x 2 ⑤ Cap Screw (M6 x 25 ) x 6 ⑤ 4-1/2" Alpha Blade Punch Body ⑤ Pin ⑤ Cap Screw (M12 x 30 ) ⑤ Cap Screw (M5 x 20 ) x 2 ⑦ Cap C5(THK) x2 ⑦ 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key x 2 ⑦ 4-1/2" Alpha Guide Body ⑧ Pin x 4⑧ Knock Pin (MS2-6) x 4 ⑧ Spring (WB3-10) x 4 ⑧ Release Button x 4 ⑧ Button x 4 ⑧ Spring (WF4-10) x 8 ⑧ Knock Pin (MS1.5-8) x 4 ⑧ Plug x 4 ⑧ Knock Pin (MS4-6) ⑧ 4-1/2" Alpha Guide Adapter ⑩ 3-1/2" & 4-1/2" Alpha Guide Spring Package ⑪ Set Screw x 4 ⑩ SP Clamp Spring x 4 ⑩ Screw Plug MSWZ6 x 2 ⑩ Details of Lock & Release button 63 E 4½” Alpha Blade Guide assy Part No. Decription DWG No. Code No. Q'ty 4-1/2" Alpha Blade Guide assy with adapter 90722E 1 4-1/2" Alpha Blade Guide assy (without adapter) 580736 F 90716E 1 4-1/2" Alpha Blade Guide Parts 1 3-1/2" & 4-1/2" Alpha Guide Punch Head set 907630 1 3-1/2"& 4-1/2" Alpha Guide Punch Head 5808715 A 1 Oil Nipple 3/16 1 2 Cap Screw (M8 x 20) M8X20 907640 4 3 3-1/2" & 4-1/2" Alpha Guide Spring Cover set 907650 1 Alpha Guide Spring Cover 5808717 1 Stopper Pin 5808724 1 Lock Ring 5808725 1 3-1/2" & 4-1/2" Alpha Blade Guide Name Plate Sticker 5808833 1 4 3-1/2" & 4-1/2" Alpha Guide Disk Spring 5808718 907660 9 5 4-1/2" Alpha Blade Punch Body set 907830 1 4-1/2" Alpha Blade Punch Body 5808748 B 1 Pin 5546205 B 1 Cap Screw (M12 x 30) M12 x 30 1 Cap Screw (M6 x 25) M6 x 25 4 3-1/2" & 4-1/2" Alpha Guide Punch Driver (A) 5808713 1 Knock Pin MS4-10 1 3-1/2" Alpha Guide Punch Driver (B) 5808747 A 1 Ejector Spring 5510881 A 2 6 Retainer 5808716 907680 1 7 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key set with screw+cap 908720 2 3-1/2" & 4-1/2" Alpha Guide Punch Driver Key 5808876 2 Cap Screw (M5 x 20) M5X20 2 Cap C5 (THK) 2 8 4-1/2" Alpha Guide Body set 907810 1 4-1/2" Alpha Guide Body 5808800 A 1 Knok Pin MS4-6 1 Button 5808828 4 Release Button 5808829 8 Spring WF4-10 4 Spring WB3-10 4 Knoc Pin MS1.5-8 4 Knock Pin MS2-6 4 Plug 5808731 4 9 4-1/2" Alpha Guide Lock Button set 907820 1 3-1/2" & 4-1/2" Alpha Guide Lock Piece 5808830 1 4-1/2" Alpha Guide Lock Button 5808831 1 Spring WL5-15 1 Knock Pin MS3-25 1 10 4-1/2" Alpha Guide Adapter set 907180 1 4-1/2" Alpha Guide Adapter 5808744 1 Stripper Clamp Spring 5808730 4 Set Screw 5526780 4 Screw Plug MSWZ6 2 11 4-1/2" Alpha Guide SP Spring Package 907780 1 64 C 2” Thick turret Z Style Guide Parts List Part and Unit Name Code No. 2" Z Style Guide assy (with Wrench) 900500 2" Z Style Guide Spring Unit 906000 2" Z Style Guide Body assy 906030 ① Punch Head 906060 ② Socket Head Cap Screw(3-M8×25) 999600 ③ Spring Cover 906080 ④ Disk Spring (2x8=16) 906090 ⑤ Urethane Stopper 906270 ⑥ Air-Blow Draw Bolt (M14×70) 906300 ⑦ M 14 Washer 906310 ⑧ Adjust Button Unit 906350 ⑨ Key 906460 ⑩ Low Head Cap Screw (M5x10) 905680 ⑪ Guide Body 900900 ⑫,⑭ SP Spring Pack 906920 ⑬ Stripper Clamp Ring 906580 ⑮ Lock Button Unit 906620 Standard Parts and Wrench ⑯ Socket Head Cap Screw(M12×70) 999900 ⑰ M12 Collar 906670 Wrench set 906700 2”Z Style Round Z Style Air-Blow Round Set 31FZ60 Z Style Air-Blow Round Punch assy 11FZ60 Air-Blow Round Punch Body 41F060 Z Style Air-Blow Round Stripper Plate 51FZ60 Round Die 211060 2”Z Style Shape Z Style Air-Blow Shaped Set 32FZ60 Z Style Air-Blow Shaped Punch assy 12FZ60 Air-Blow Shaped Punch Body 42F060 Z Style Air-Blow Shaped Stripper Plate 52FZ60 Shaped Die 221060 65 1 2 3 4 5 13 14 17 16 11 15 12 6 7 10 8 9 C 2" Z Style Guide assy No. Description DWG No. Code No. Q'ty 2" Z Guide assy 2" Z Style Guide assy (with wrench) 900500 1 2" Z Style Guide assy (without wrench) 5808300 900530 1 2" Z Style Guide Spring Unit 906000 1 2" Z Style Guide Body assy 906030 1 2" Z Guide assy parts 1 2" Z Style Guide Punch Head 5808321 906060 1 2 Socket Head Cap Screw M8x25 M8 x 25 999600 3 3 2" Z Style Guide Spring Cover 5808322 906080 1 Z Tooling Sticker 906170 1 4 2" Z Style Guide Disk Spring 5808092 906090 16 2" Z Style Guide Punch Driver Set 906190 1 2" Z Style Guide Outer Punch Driver 5808086 A 906220 1 2" Z Style Guide Inner Punch Driver 5808302 906240 1 5 Urethane Stopper 5808100 906270 2 Retainer Collar 5808088 B 906280 1 Spring Role Pin 4x14 SP4-14 906290 1 6 Air-Blow Draw Bolt M14x70 5808120 A 906300 1 7 M14 Washer 5808304 906310 1 Air-Blow Draw Bolt M14x70 (with washer) 906320 1 8 Adjust Button Unit 906350 1 Locate Pin 5808089 906360 1 Push Button 5808323 906370 1 Coil Spring WL5 x 15 906380 2 Low Head Cap Screw M4x6 CBSS4-6 906390 2 9 2" Z Style Guide Key 5808307 906460 1 10 Low Head Cap Screw (M5x10) 905680 1 11 2" Z Style Guide Body (with pin) 5808301 900900 1 Spring Roll Pin 4x18 SP4-18 906490 3 Ball Bearing 3.5 φ3.5 906500 3 Pedestal Ring 5808309 906510 3 12 SP Spring Pack 1 Low Head Cap Screw M4x5 5808315 3 M4 Washer 5808306 3 14 Stripper Clamp Spring 5808308 3 13 2" Z Style Guide Stripper Clamp Ring 5808303 906580 1 15 Lock Button Unit 906620 1 Stopper Button 5808310 906630 1 Coil Spring WF4-10 906640 1 Stopper Pin P4-12D 906650 1 Standard Accessories Socket Head Cap Screw M12x70 (with washer) 906660 1 16 Socket Head Cap Screw M12x70 999900 1 17 M12 Adapter Collar 5808305 906670 1 Z Style Guide Standard Wrench Set 906700 1 M10 Hexagon Key Wrench 906710 1 M6 Hexagon Key Wrench 906720 1 M4 Hexagon Key Wrench 906730 1 M3 Hexagon Key Wrench 906740 1 M2.5 Hexagon Key Wrench 906750 1 M2 Hexagon Key Wrench 906760 1 906920 66 D 3½” Thick turret Z Style Guide Parts List 1 2 3 5 4 6 8 14 15 16 11 12 9 10 13 7 Part and Unit Name Code No. 3-1/2" Z Style Guide assy 900510 3-1/2" Z Style Guide Spring Unit 906010 3-1/2" Z Style Guide Body assy 906040 ① Punch Head 906070 ② Socket Head Cap Screw(4-M8×25) 999600 ③ Disk Spring (2x5=10) 906180 ④ Urethane Stopper 906270 ⑤ Air-Blow Draw Bolt(M14×70) 901900 ⑥ M 14 washer 906310 ⑦ Key 906330 ⑧ Socket Head Cap Screw(2-M5×12) 906340 ⑨ Adjust Lever Unit 906400 ⑩ Guide Body 900910 ⑪,⑬ SP Spring Pack 906960 ⑫ Stripper Clamp Ring 906590 ⑭ Lock Button Unit 906620 Standard parts and wrench ⑮ Socket Head Cap Screw(M12×70) 999900 ⑯ M12 Washer 906670 Wrench Set 906700 3-1/2" Z Style Round Z Style Air-Blow Round Set 31FZ80 Z Style Air-Blow Round Punch assy 11FZ80 Air-Blow Round Punch Body 41F080 Z Style Air-Blow Round Stripper Plate 51FZ80 Round Die 211080 3-1/2" Z Style Shape Z Style Air-Blow Shaped Set 32FZ80 Z Style Air-Blow Shaped Punch assy 12FZ80 Air-Blow Shaped Punch Body 42F080 Z Style Air-Blow Shaped Stripper Plate 52FZ80 Shaped Die 221080 67 Set assy Punch assy Guide assy Guide body assy D 3½” Z Style Guide assy No. Description DWG No. Code No. Q'ty 3-1/2" Z Style Guide assy 3-1/2" Z Style Guide assy (with Wrench) 900510 1 3-1/2" Z Style Guide assy 5808317 900540 1 3-1/2" Z Style Guide Spring Unit 906010 1 3-1/2" Z Style Guide Body assy 906040 1 3-1/2" Z Style Guide assy parts 1 3-1/2" 4-1/2" Z Style Guide Punch Head 5808068 906070 1 2 Socket Head Cap Screw M8x25 999600 4 Spring Retainer Collar 5808047 906100 1 3-1/2" Z Style Guide Spring Cover Set M8 x 25 906110 1 3-1/2" 4-1/2" Z Style Guide Upper Spring Cover 5808042 B 906130 1 3-1/2" Z Style Guide Lower Spring Cover 5808041 B 906140 1 Set Screw M5x8 (Dog point) M5 x 8 906160 1 Z Tooling Sticker 906170 1 3 3-1/2" 4-1/2" Z Style Guide Disk Spring 5808565 906180 10 3-1/2" Z Style Guide Punch Driver Set 906200 1 3-1/2" Z Style Guide Outer Punch Driver 5808044 906230 1 3-1/2" Z Style Guide Inner Punch Driver 5808320 906250 1 4 Urethane Stopper 5808100 906270 2 5 Air-Blow Draw Bolt M14x70 5522712 901900 1 6 M14 Washer 5808304 906310 1 7 3-1/2" 4-1/2" Z Style Guide Punch Driver Key 5808099 A 906330 1 8 Socket Head Cap Screw M5x12 M5 x 12 906340 2 9 Adjust Lever Unit 906400 1 Bracket Type I 5808038 A 906410 1 Bracket Type II 5808039 B 906420 1 Lock Pin 5808040 A 906430 1 Coil Spring WF6-20 906440 1 Locating Bolt MSWG3-4 906450 1 10 3-1/2" Z Style Guide Body (with Screw M5x12) 900910 1 3-1/2" Z Style Guide Body 5808318 900930 1 M5 Washer 5808348 906520 3 Socket Head Cap Screw M5x12 M5 x 12 906530 3 Ball Bearing 3.5 φ3.5 906500 6 Pedestal Ring 5808309 906510 6 11 SP Spring Pack 1 Low Head Cap Screw M4x5 5808315 3 M4 Washer 5808306 3 13 Stripper Clamp Spring 5808308 3 12 3-1/2" Z Style Guide Stripper Clamp Ring 5808319 906590 1 14 Lock Button Unit 906620 1 Stopper Button 5808310 906630 1 Coil Spring WF4-10 906640 1 Stopper Pin P4-12D 906650 1 Standard Accessories Socket Head Cap Screw M12x70 (with washer) 906660 1 15 Socket Head Cap Screw M12x70 999900 1 16 M12 Adapter Collar 5808305 906670 1 Z Style Guide Standard Tool Set 906700 1 M10 Hexagon Key Wrench 906710 1 M6 Hexagon Key Wrench 906720 1 M4 Hexagon Key Wrench 906730 1 M3 Hexagon Key Wrench 906740 1 M2.5 Hexagon Key Wrench 906750 1 M2 Hexagon Key Wrench 906760 1 Spacer 5808409 906770 1 Spring assy Jig 5808410 906780 1 906960 68 E 4½” Thick turret Z Style Guide Parts List 1 2 3 5 4 6 8 16 17 18 11 14 9 10 15 7 13 12 Pa rt a nd U n i t N a me Code No. 4-1/2" Z Style Guide assy 900520 4-1/2" Z Style Guide Spring Unit 906020 4-1/2" Z Style Guide Body assy 906050 ① Punch Head 906070 ② Socket Head Cap Screw(4-M8×25) 999600 ③ Disk Spring (2x5=10) 906180 ④ Urethane Stopper 906270 ⑤ Air-Blow Draw Bolt (M14x70) 901900 ⑥ M14 Washer 906310 ⑦ Lifter Pin 906470 ⑧ Countersunk flat head screw(M5x12) 905670 ⑨ Punch Driver Key 906330 ⑩ Socket Head Cap Screw (2-M5x12) 906340 ⑪ Adjust Lever Unit 906400 ⑫ Guide Body 900920 ⑬,⑮ SP Spring Pack 906960 ⑭ Stripper Clamp Ring 906600 ⑯ Lock Button Unit 906620 Standard parts and Wrench ⑰ Socket Head Cap Screw (M12×70) 999900 ⑱ M12 Collar 906670 Wrench Set 906700 4-1/2" Z Style Round Z Style Air-Blow Round Set 31FZ90 Z Style Air-Blow Round Punch assy 11FZ90 Air-Blow Round Punch Body 41F090 Z Style Air-Blow Round Stripper Plate 51FZ90 Round Die 211090 4-1/2" Z Style Shape Z Style Air-Blow Shaped Set 32FZ90 Z Style Air-Blow Shaped Punch assy 11FZ90 Air-Blow Shaped Punch Body 42F090 Z Style Air-Blow Shaped Stripper Plate 52FZ90 Shaped Die 221090 69 Set assy Punch assy Guide assy Guide body assy E 4½” Z Style Guide assy No. Description DWG No. Code No. Q'ty 4-1/2" Z Style Guide assy 4-1/2" Z Style Guide assy (with Wrench) 900520 1 4-1/2" Z Style Guide assy 5808311 900550 1 4-1/2" Z Style Guide Spring Unit 906020 1 4-1/2" Z Style Guide Body assy 906050 1 4-1/2" Z Style Guide assy parts 1 3-1/2" 4-1/2" Z Style Guide Punch Head 5808068 906070 1 2 Socket Head Cap Screw M8x25 M8 x 25 999600 4 Spring Retainer Collar 5808047 906100 1 4-1/2" Z Style Guide Spring Cover Set 906120 1 3-1/2" 4-1/2" Z Style Guide Upper Spring Cover 5808042 B 906130 1 4-1/2" Z Style Guide Lower Spring Cover 5808324 906150 1 Set Screw M5x8 (Dog point) M5 x 8 906160 1 Z Tooling Sticker 906170 1 3 3-1/2" 4-1/2" Z Style Guide Disk Spring 5808565 906180 10 4-1/2" Z Style Guide Punch Driver Set 906210 1 3-1/2" 4-1/2" Z Style Guide Outer Punch Driver 5808044 906230 1 4-1/2" Z Style Guide Inner Punch Driver 5808313 906260 1 4 Urethane Stopper 5808100 906270 2 5 Air-Blow Draw Bolt M14x70 5522712 901900 1 6 M14 Washer 5808304 906310 1 9 3-1/2" 4-1/2" Z Style Guide Punch Driver Key 5808099 A 906330 1 10 Socket Head Cap Screw M5x12 M5 x 12 906340 2 11 Adjust Lever Unit 906400 1 Bracket Type I 5808038 A 906410 1 Bracket Type II 5808039 B 906420 1 Lock Pin 5808040 A 906430 1 Coil Spring WF6-20 906440 1 Locating Bolt MSWG3-4 906450 1 7 Lifter Pin 5808051 906470 8 8 Countersunk flat head screw (M5x12) 905670 4 12 4-1/2" Z Style Guide Body (with Screw M5x20) 900920 1 4-1/2" Z Style Guide Body 5808312 900940 1 Socket Head Cap Screw M5x20 M5 x 20 906540 4 Ball Bearing 3.5 φ3.5 906500 6 Pedestal Ring 5808309 906510 6 13 SP Spring Pack 3 Low Head Cap Screw M4x5 808315 3 M4 Washer 808306 3 15 Stripper Clamp Spring 5808308 3 14 4-1/2" Z Style Guide Stripper Clamp Ring 5808314 906600 1 16 Lock Button Unit 906620 1 Stopper Button 5808310 906630 1 Coil Spring WF4-10 906640 1 Stopper Pin P4-12D 906650 1 Standard Accessories Socket Head Cap Screw M12x70 (with washer) 906660 1 17 Socket Head Cap Screw M12x70 999900 1 18 M12 Adapter Collar 5808305 906670 1 Z Style Guide Standard Tool Set 906700 1 M10 Hexagon Key Wrench 906710 1 M6 Hexagon Key Wrench 906720 1 M4 Hexagon Key Wrench 906730 1 M3 Hexagon Key Wrench 906740 1 M2.5 Hexagon Key Wrench 906750 1 M2 Hexagon Key Wrench 906760 1 Spacer 5808409 906770 1 Spring assy Jig 5808410 906780 1 906960 70 R